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Assembly 

Rev C46530-20081202 

 

7

 

Assembly

 

Your semi-trash pump requires some 

assembly. This unit ships from our factory 
without oil. It must be properly serviced 

with fuel and oil before operation. 
 

If you have any questions regarding the 

assembly of your semi-trash pump, call our 
help line at 1-877-338-0999. Please have 

your serial number and model number 

available. 
 

Remove the Semi-trash pump 
from the Shipping Carton 

1.

 

Set the shipping carton on a solid, flat 

surface. 

2.

 

Remove everything from the carton 
except the semi-trash pump. 

3.

 

Carefully cut each corner of the box 
from top to bottom. Fold each side flat 

on the ground to provide a surface area 

to install the wheel kit. 

 

Install the Wheel Kit 

 CAUTION 

 

The wheel kit is not intended for over-the-road 
use.  

 

You will need the following tools to install 

the wheels: (not included) 
 

12 mm wrench 

 

Socket wrench with a 12 mm socket 

 Pliers 
 

1.

 

Before adding oil to the engine, tip the 
water pump slowly so that the engine 

side is up. 

2.

 

Attach the axle to the bottom of the 
frame with four mounting bolts and 

nuts. 

3.

 

Slide a wheel onto the axle.  

4.

 

Place a washer on the end. 

5.

 

Install the cotter pin through the hole on 
the end of the axle.  

6.

 

Carefully bend the legs of the cotter pin 

back around the axle. 

7.

 

Repeat steps 3-6 to attach the second 

wheel. 

Install the Support Leg 

1.

 

Attach the rubber vibration mount to 

the support leg with a cap screw 
(M8x25) and lock nut (M8). 

2.

 

Attach the support leg to the water 
pump frame with cap screws (M8x16) 

and lock nuts (M8). 

3.

 

Tip the water pump slowly so that it 
rests on the wheels and support leg. 

Install the Handle 

1.

 

Line up the holes at the base of the 
handle with the receiving holes on the 

semi-trash pump frame. 

2.

 

Thread cap screws (M8x50) through the 
frame and handle. 

3.

 

Place a lock nut (M8) on the end of the 
cap screw and fasten securely. DO NOT 

over tighten the lock nut. 

Add Engine Oil 

 CAUTION 

DO NOT attempt to crank or start the engine 
before it has been properly filled with the 
recommended type and amount of oil. Damage 
to the semi-trash pump as a result of failure to 
follow these instructions will void your warranty. 
 

1.

 

Place the semi-trash pump on a flat, 

level surface. 

2.

 

Remove oil fill cap/dipstick to add oil. 

3.

 

Add 0.63 qt (0.6 L) of oil and replace oil 

fill cap/dipstick. 

4.

 

Check engine oil level daily and add as 

needed. 

 

CAUTION 

The engine is equipped with a low-oil-shutoff and 
the will stop when the oil level in the crankcase 
falls below the threshold level. 
 

 

Summary of Contents for C46530

Page 1: ...C46530 Rev C46530 20081202 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 3 Semi Trash Pump Owner s Manual and Operating Instructions...

Page 2: ...Plugs 11 Air Filter 11 Cleaning 12 Adjustments 12 Maintenance Schedule 12 Storage 13 Engine Storage 13 Semi trash pump Storage 13 Specifications 14 Engine Specifications 14 Semi trash pump Specificati...

Page 3: ......

Page 4: ...ies designed to help you get the most from your purchase To find out more about our covers hose kits and other accessories please visit our web site at www championpowerequipment com This Booklet Ever...

Page 5: ...nently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious...

Page 6: ...the semi trash pump inside any building enclosure or compartment DO NOT allow exhaust fumes to enter a confined area through windows doors vents or other openings DANGER Rotating parts can entangle ha...

Page 7: ...uel tank is empty Disconnect the spark plug wire When storing the semi trash pump Store away from sparks open flames pilot lights heat and other sources of ignition WARNING Water pumped through this u...

Page 8: ...rom the intake air Muffler 3 3 Outlet 4 3 NPT outlet connector Pump Chamber 5 fill with water prior to operation 3 Inlet 6 3 NPT inlet connector Pump Housing 7 Impeller based pump Oil Filler Cap 8 Che...

Page 9: ...ne Powered Semi Trash pump ships with the following parts Wheel Kit Axle 1 piece 10 Solid Wheel 2 pieces Vibration Mounts 2 pieces Handle Assembly 1 piece Support Leg 1 piece Bolt Kit Wheel Retaining...

Page 10: ...cotter pin through the hole on the end of the axle 6 Carefully bend the legs of the cotter pin back around the axle 7 Repeat steps 3 6 to attach the second wheel Install the Support Leg 1 Attach the r...

Page 11: ...Slowly add fuel to the tank DO NOT overfill Allow approximately1 4 inch of space for fuel expansion 6 Screw on the fuel cap and wipe away any spilled fuel CAUTION Use regular unleaded gasoline with a...

Page 12: ...cted by the type length and size of the suction and discharge hoses The pumping height also known as the total head is the distance from the water level to the point of discharge As this distance incr...

Page 13: ...ition to the left 5 Pull the starter cord slowly until resistance is felt and then pull rapidly 6 As engine warms up move the choke lever to Run to the right 7 Move the throttle lever Item B to the Fa...

Page 14: ...oil at an approved waste management facility Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use a 21 mm long reach spark plug socket to remove the plug 3 Inspect the electrode on the...

Page 15: ...your semi trash pump more frequently when operating in adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your semi...

Page 16: ...l 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the engine slowly to distribute the oil and lubricate the cylinder 7 Reattach the spark plug Semi trash pump Storage 1 All...

Page 17: ...acity is 0 92 US gallons 3 5 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 0 63 qt 0 6 L Spark Plugs Your semi trash pump comes equipped with a 13 16 long reac...

Page 18: ...Specifications Rev C46530 20081202 15 Parts Diagram...

Page 19: ...using of pump NPT 1 13 GB3452 1 82 O19 2 O ring 19 2 2 14 80TP 14 Plug 2 15 GB3452 1 82 O5 2 5 O ring 5 2 5 6 16 80TP 21 T Bolt 1 4 20UNF 6 17 ST188FD 1744002 T 10in Wheel 2 18 GB6177 2000 N8 Nut M8 1...

Page 20: ...Specifications Rev C46530 20081202 17 Engine Parts Diagram...

Page 21: ...guide spring 1 28 ST160F 1061200 Recoil starter knob 1 29 ST160F 1061100 Q Recoil starter cover 1 30 ST160F 1061005 Recoil starter spring 1 31 ST160F 1061009 Recoil starter rope 1 32 ST160F 1061001 A...

Page 22: ...r 2 84 139FMD 1003003 G Dowel pin 9x14 2 85 ST168F 2 1041000 Camshaft assembly 1 86 GB1099 79 Key 1 87 ST160F 1020001 Breather tube 1 88 ST168F 1040024 Rectify bolt 2 89 ST160F 1020002 A Head over pac...

Page 23: ...Specifications 20 Rev C46530 20081202 No Part Number Description Qty 118 ST168F 1050100 Connecting rod comp 1 119 ST160F 1030001 C Oil filler cap 1 120 ST160F 1070006 Fuel filter 1...

Page 24: ...ug wire loose Attach wire to spark plug Semi trash pump shuts down during operation Out of fuel Fill fuel tank Low oil level Fill crankcase to the proper level Place semi trash pump on a flat level su...

Page 25: ...stallation Use and Maintenance This warranty will not apply to parts and or labor if this semi trash pump is deemed to have been misused neglected involved in an accident abused modified installed imp...

Page 26: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 27: ...ty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replac...

Page 28: ...r the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by C...

Page 29: ...Notes 26 Rev C46530 20081202 Notes...

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