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REV B46517-20110721  

10

B46517

 

ENGLISH

Generator Location

Please consult your local authority . In some areas, 
generators must be registered with the local utility .
Generators used at construction sites may be subject to 
additional rules and regulations .
This generator must have at least five feet of clearance 
from combustible material . Leave at least three feet 
of clearance on all sides of the generator to allow for 
adequate cooling, maintenance and servicing . 
Place the generator in a well-ventilated area . DO NOT 
place the generator near vents or intakes where exhaust 
fumes could be drawn into occupied or confined 
spaces . Carefully consider wind and air currents when 
positioning generator .

Grounding

The generator system ground connects the frame to the 
ground terminals on the power panel .

The generator (stator winding) is isolated from the frame 
and from the AC receptacle ground pin . Electrical devices 
that require a grounded receptacle pin connection may not 
function properly .

Surge Protection

Electronic devices, including computers and many 
programmable appliances use components that are 
designed to operate within a narrow voltage range and 
may be affected by momentary voltage fluctuations . 
While there is no way to prevent voltage fluctuations, you 
can take steps to protect sensitive electronic equipment . 
1.  Install UL1449, CSA-listed, plug-in surge suppressors 

on the outlets feeding your sensitive equipment. 
Surge suppressors come in single- or multi-outlet 
styles . They’re designed to protect against virtually 
all short-duration voltage fluctuations .

Voltage fluctuation may impair the proper 
functioning of sensitive electronic equipment .

CAUTION

OPERATION

Starting the Engine

1 .  Make certain the generator is on a flat, level surface .
2 .  Disconnect all electrical loads from the generator . 

Never start or stop the generator with electrical 
devices plugged in or turned on .

3 .  Turn the Fuel Valve to the “ON” position .
4 .  Flip the ignition switch to the “ON” position .
5 .  Move the choke lever to the “CHOKE” position .
6 .  RECOIL START: Pull the starter cord slowly until 

resistance is felt and then pull rapidly

7 .  Do not over-choke . As as soon as engine starts, move 

the choke lever to the “RUN” position .

If the engine starts but does not run make certain 
that the generator is on a flat, level surface . The 
engine is equipped with a low oil sensor that will 
prevent the engine from running when the oil level 
falls below a critical threshold .

NOTE

Keep choke lever in “Choke” position for only 1 
pull of the recoil starter . After first pull, move choke 
lever to the “Run” position for up to the next 3 
pulls of the recoil starter . Too much choke leads to 
sparkplug fouling/engine flooding due to the lack of 
incoming air . This will cause the engine not to start .

NOTE

Summary of Contents for B46517

Page 1: ...oad Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV B...

Page 2: ...he store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Car...

Page 3: ...Management 11 Wattage Reference Chart 12 Maintenance and Storage 13 Engine Maintenance 13 Oil 13 Spark Plugs 13 Air Filter 13 Spark Arrester 14 Cleaning 14 Adjustments 14 Maintenance Schedule 14 Gene...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...y hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided...

Page 6: ...and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught Generator produces powerful voltage DO NOT touch bar...

Page 7: ...pull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could resu...

Page 8: ...the engine 3 Fuel Valve Turn this valve to the ON position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to star...

Page 9: ...used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loads 5 120 Volt AC 30 Amp Recreational Vehicle RV Receptacle NEMA TT 30R May be used to supply el...

Page 10: ...8 Wheel 2 Flange Bolt M10x105 for Wheel 2 Bushing 2 Flat Washer 10 2 Nut M10 2 Handle 1 Flange Bolt M8x45 for Handle 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Nut M8 4 Sp...

Page 11: ...and oil tip the generator on it s side 2 Slide the M10x105 wheel bolt through the washer sleeve and wheel 3 Slide the bolt through the mount point on the frame 4 Fasten securely with the M10 nut 5 Rep...

Page 12: ...to the tank DO NOT overfill Allow approximately inch of space for fuel expansion 6 Screw on the fuel cap and wipe away any spilled fuel Use regular unleaded gasoline with a minimum octane rating of 85...

Page 13: ...to protect sensitive electronic equipment 1 Install UL1449 CSA listed plug in surge suppressors on the outlets feeding your sensitive equipment Surge suppressors come in single or multi outlet styles...

Page 14: ...y for your purposes 1 Select the electrical devices you plan on running at the same time 2 Total the running watts of these items This is the amount of power you need to keep your items running 3 Iden...

Page 15: ...Electric Range One Element 1500 Electric Skillet 1250 Coffee Maker 1500 Clothes Washer 1200 Entertainment CD DVD Player VCR 100 Stereo Receiver 450 Television 27 500 PC with 15 Monitor 800 Job Site B...

Page 16: ...clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter in the assembly 7 Reattach the air filter cover and snap in place Spark Plugs 1 Remove the spark plug...

Page 17: ...end of the spark arrester to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if it i...

Page 18: ...tion 4 Be sure all appliances are disconnected from the generator Start the engine and let it run until the fuel in the line and the carburator is consumed and the engine dies 5 Add a fuel stabilizer...

Page 19: ...Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10 by volume Generator Specifications Rated Wattage 3500 Watts Starting Wattage 4000 Watts AC Load...

Page 20: ...17 REV B46517 20110721 ENGLISH B46517 Specifications Parts Diagram...

Page 21: ...42 GB848 8 Washer 8 2 43 GB7244 8 Locking Washer 8 2 44 GB6175 M8 Nut M8 2 45 ST168FD 1100000 G Muffler 1 46 ST188FD 1180121 Spark Arrester Assembly 1 47 ST188FD 1100010 88 Spark Arrester Cover 1 Par...

Page 22: ...19 REV B46517 20110721 ENGLISH B46517 Specifications Engine Parts Diagram...

Page 23: ...rm Bolt 1 47 GB5789 FB6 25 Flange Bolt M6 25 2 48 ST160F 1123000 G Ignition Coil 1 49 152FMD 1001007 Dowel Pin 10x16 2 50 GB5789 FB8 55 Flange Bolt M8 55 4 Part Number Description Qty 51 ST168FD 10902...

Page 24: ...21 REV B46517 20110721 ENGLISH B46517 Wiring Diagram Specifications...

Page 25: ...se to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient vent...

Page 26: ...or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any el...

Page 27: ...visions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSI...

Page 28: ...anted for the ECS Warranty Period A statement in such written instructions to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced u...

Page 29: ...scellaneous Parts Tubing Fittings Seals Gaskets and Clamps associated with these listed systems TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along w...

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