Champion 7500 Owner'S Manual & Operating Instructions Download

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OWNER’S MANUAL & OPERATING INSTRUCTIONS

9375 Starting Watts/7500 Running Watts

PORTABLE GENERATOR

SAVE THESE INSTRUCTIONS

Important safety instructions
are included in this manual.

MADE IN CHINA

REV 100161-20151229

Wireless Remote, Electric Start

100161

MODEL NUMBER

12039 Smith Ave.

Santa Fe Springs CA 90670

USA / 1-877-338-0999

www.championpowerequipment.com

Summary of Contents for 7500

Page 1: ... PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual MADE IN CHINA REV 100161 20151229 Wireless Remote Electric Start 100161 MODEL NUMBER 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com ...

Page 2: ...on reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or...

Page 3: ...ion 13 Grounding 13 Surge Protection 13 Wireless Remote Start 14 Electric and Recoil Start 14 Connecting Electrical Loads 15 Stopping the Engine 15 Do Not Overload Generator 16 Capacity 16 Power Management 16 GFCI 16 Operation at High Altitude 16 Maintenance and Storage 17 Engine Maintenance 17 Oil 17 Spark Plugs 17 Air Filter 18 Spark Arrester 18 Cleaning 18 Adjustments 18 Maintenance Schedule 18...

Page 4: ... ensure the accuracy and completeness of the information in this manual and we reserve the right to change alter and or improve the product and this document at any time without prior notice Since CPE CET highly value how our products are designed manufactured operated and are serviced and also highly value your safety and the safety of others we would like you to take the time to review this prod...

Page 5: ...us situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous situation w...

Page 6: ...tric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can result in fire or electrical shock When servicing the generator Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the plug removed Use only approved spark plug testers WARNING Running engines produce heat Severe burns can occur ...

Page 7: ...y create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements WARNING Fuel and fuel vapors are highly flammable and extremely explosive Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation o...

Page 8: ...fueling The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm FOR ELECTRICAL EQUIPMENT ONLY DO NOT EXPOSE TO RAIN E CAUTION WARNING WARNING WARNING WARNING PMS 485C PMS 152C PMS 109C BLACK 63 mm X 144 mm PELIGRO AL ALMACENAR GASOLINA O EQUIPOS CON COMBUSTIBLE EN EL TANQUE Guárdelos lejos de calderas cocinas...

Page 9: ... 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to manually start the engine 6 Quick Drain Tube Used to easily and quickly drain oil from the engine 7 Oil Filler Cap Check and fill engine oil level 8 Battery Used to start the engine Provides 12V DC to the electric starter and receiv...

Page 10: ...ours voltage and hertz 5 Ignition Switch Used to start or stop the generator 6 120 240 Volt AC 50 Amp Receptacle NEMA 14 50R May be used to supply electrical power for the operation of 120 and or 240 Volt AC single phase 60 Hz electrical loads 7 120 Volt AC 30 Amp Receptacle NEMA TT 30R May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loa...

Page 11: ...n requires electrical current from the battery If the Ignition Switch is left in the ON position for extended periods several weeks the battery can be completely drained Moving the Ignition Switch to the OFF position disables the Remote functions but the RCM still consumes approximately 2 mA from the battery To prevent battery drain press the Battery Switch to the OFF position This disconnects pow...

Page 12: ...0 in 25 4 cm Wheel 2 Flange Bolt M10x120 for Wheel 2 Bushing 2 Flat Washer ø10 2 Lock Nut M10 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Flange Lock Nut M8 2 Other Oil Funnel 1 Oil 1 2 qt 1 1 L Remote 1 Flange Bolt M5x10 for Battery 2 Flange Nut M5 2 Controls and Features Battery Bolts ...

Page 13: ... to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generator on it s side 2 Slide the M10x120 flange bolt through the washer sleeve and wheel 3 Slide the bolt through the mount point on the frame 4 Fasten securely with the M10 lock nut 5 Repeat steps 2 4 to attach the second w...

Page 14: ...OTE Once oil has been added a visual check should show oil about 1 2 threads from running out of the fill hole If using the dipstick to check oil level DO NOT screw in the dipstick while checking NOTE Check oil often during the break in period Refer to the Maintenance section for recommended service intervals NOTE Full Synthetic 5W 30 Degrees Celsiusº Outside Outside Degrees Fahrenheitº Synthetic ...

Page 15: ...cture s warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel 1 Use clean fresh regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10 by volume 2 DO NOT mix oil with fuel 3 Clean the area around the fuel cap 4 Remove the fuel cap ...

Page 16: ...rawn into occupied or confined spaces Carefully consider wind and air currents when positioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could re...

Page 17: ...good NOTE The supplied 12V 15AH battery does re charge while the engine is running but it is also recommended that the battery be fully charged at least once per month NOTE Wireless Remote and Electric Start Wireless remote starting is only possible within 80 feet of the generator Do not attempt to adjust the carburetor choke The remote system will automatically close and open the choke 1 Make cer...

Page 18: ...kes a few minutes 5 Press the ignition switch to the OFF position 6 Turn battery switch to the Off Position Important Always ensure that the fuel valve and the ignition switch are in the OFF position when the engine is not in use If the engine will not be used for a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage NOTE Always turn the battery switch...

Page 19: ...ude P28 3 Z Standard 47 131017 21 Z 5500 Feet 1676 Meters Altitude 47 131017 21 01 Z P28 3 H Standard 47 131017 21 H Altitude 47 131017 21 01 H GFCI Your generator is equipped with two 2 Ground Fault Circuit Interrupter GFCI duplexes In the event of a ground fault a GFCI trips automatically to stop the flow of electricity and prevent serious injury The green indicating light on the receptacle will...

Page 20: ...FILL 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use a spark plug socket tool not included or a 13 16 in or 21mm socket not included to remove the plug 3 Inspect the electrode on the plug It must be clean and not worn to produce the spark required for ignition 4 Make certain the spark plug gap is 0 7 0 8 mm or 0 028...

Page 21: ...ace the spark arrester if it is damaged 6 Position the spark arrester in the muffler and attach with the three screws Failure to clean the spark arrester will result in degraded engine performance CAUTION Federal and local laws and administrative requirements indicate when and where spark arresters are required When ordered spark arresters are required for operation of this generator in National F...

Page 22: ...tor is kept clean and stored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT expose the unit to extreme conditions excessive dust dirt moisture or corrosive vapors Use a damp cloth to clean exterior surfaces of the generator Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the generator Ins...

Page 23: ...ry lead 2 Disconnect the black negative lead from the black negative terminal on the battery and store the cap screw M5x10 and lock washer M5 3 Repeat steps 1 2 for the red positive battery lead 4 Store the battery in a cool dry place A Float Charger will maintain the battery condition over long storage periods NOTE Always purchase the correct size and grade of battery most suitable for the intend...

Page 24: ...BPR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in An Important Message About Temperature Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short periods If the product is expos...

Page 25: ... 6 5 4 3 2 1 B W B W B ST OFF ON FUSE 10A B W C G Y G Y G Y B Br R EARTH TERMINAL Y B G Y G Y R PILOT LAMP BUTTON Transition Receiver module W W C CARNATION C stepper motor L C OY R B antenna W Y G Y W SWITCH lb l la AVR Y W L L R W MW1 FW EXW MW2 L Y Y L L L B R DCW B NO USE B R C L R Y DIODE FUEL CUT SOLENOIL B G B G W G W G L Br Br Br Br ORANGE O O W R G Y B GFCI B W W R R B R G Y B G Y W Intel...

Page 26: ...5 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 66 67 68 69 70 71 72 73 74 75 76 24 77 78 79 80 81 82 83 84 85 86 87 66 69 89 90 91 92 93 94 95 96 97 65 98 99 100 101 102 103 104 107 108 109 112 113 114 115 116 117 118 119 120 121 122 123 45 7 8 9 24 65 53 88 3 6 110 111 124 125 126 105 106 6 15 16 17 18 19 20 21 22 12 13 14 20 ...

Page 27: ...8 2 63 152 200703 04 Long Pin Handle 2 64 1 894 1 10 Circlip Ø10 2 Part Number Description Qty 65 1 862 06 Lock Washer Ø6 Toothed 2 66 1 5789 0612 Flange Bolt M6 x 12 5 67 5 1900 026 Grounding Line 150 mm 1 68 152 201200 04 Motor Mount 2 2 69 1 6177 1 08 Lock Nut M8 Flange 8 70 152 201200 03 Motor Mount 1 2 71 1 6182 10 Lock Nut M10 2 72 1 6177 1 10 Lock Nut M10 Flange 4 73 65240 0 10 2 Frame 1 74...

Page 28: ...12 13 14 15 16 17 18 19 20 16 24 26 27 28 29 30 31 32 33 34 36 37 38 12 39 33 40 41 23 42 44 45 46 47 49 50 51 52 53 54 55 56 12 57 58 60 61 62 63 64 65 68 69 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 89 90 91 93 94 70 86 87 59 98 99 100 115 92 101 102 103 104 105 2 21 22 23 95 97 92 116 25 66 35 117 118 119 120 121 96 122 123 ...

Page 29: ...6 020002 00 Gasket Cylinder Head Cover 1 63 47 021000 00 Cylinder Head Cover 1 64 45 020001 02 Breather Tube 1 Part Number Description Qty 65 47 020100 00 Bolt Cylinder Head Cover 1 66 2 08 039 Bolt Drain M12 x 1 5 x 15 1 67 47 041000 01 Camshaft 1 68 47 040004 00 Lifter Valve 2 69 47 040002 00 Valve Intake 1 70 47 040006 00 Valve Exhaust 1 71 46 040005 00 Push Rod 2 72 45 040015 00 Retainer Valve...

Page 30: ...ge generator battery Battery switch is in the OFF position Turn battery switch to ON position Generator shuts down during operation Out of fuel Fill fuel tank Low oil level Fill crankcase to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check f...

Page 31: ...to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as starting batteries and storage covers Failures due to acts of God and other force maj...

Page 32: ... parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defec...

Page 33: ... be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first schedu...

Page 34: ...kets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Alterna...

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