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500559-EU - 2800W RATED PORTAbLE GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

4

 

WARNING

Spark from removed spark plug wire can result in fire or 
electrical shock.

When servicing the generator:

Remove spark plug lead and place it where it cannot contact 
the plug or any other metal object.

DO NOT check for spark with the plug removed otherwise 
electric shock could occur.

Use only approved spark plug testers.

 

WARNING

Running engines produce heat. Severe burns can occur on 
contact. Combustible material can catch fire on contact.

NEVER touch any hot surfaces and always let the engine 
cool down for minimum of 30mins.

Avoid contact with hot exhaust gases.

Allow equipment to cool before touching.

Maintain at least 3 ft. (91.4 cm) of clearance on all sides to 
ensure adequate cooling.

Maintain at least 5 ft. (1.5 m) of clearance from combustible 
materials and windows and doors.

 

WARNING

Rapid retraction of the starter cord will pull hand and arm 
towards the engine faster than you can let go. Unintentional 
startup can result in entanglement, traumatic amputation or 
laceration. Broken bones, fractures, bruises or sprains could 
result.

When starting the engine using the recoil cord first use 1 
soft slow pull until resistance is felt and then 1 strong log 
pull to start.

DO NOT start or stop the engine with electrical devices 
plugged in and turned on always ENSURE circuit breaker is 
in the ‘OFF’ position..

 

CAUTION

Exceeding the generator’s running capacity can damage the 
generator and/or electrical devices connected to it.

DO NOT overload the generator.

DO NOT tamper with the governed speed. 

DO NOT modify the generator in any way.

NEVER make any modifications or alterations, by doing so 
you will void any warranties offered.

 

CAUTION

Start the generator and allow the engine to stabilize before 
connecting electrical loads for at least 20-30mins.

With the circuit breaker in the ‘OFF’ position, and then turn 
the circuit breaker to the ‘ON’ position.

Always turn electrical equipment off and unplug any 
electrical cord before stopping the generator.

 

CAUTION

Improper treatment or use of the generator can damage it, 
shorten its life or void the warranty.

Use the generator only for intended uses.

Operate only on solid level surfaces and do not operate on 
uneven ground.

DO NOT expose generator to excessive moisture, dust, or 
dirt/soil/mud.

DO NOT allow any material to block the cooling slots.

If connected devices overheat, turn them off and disconnect 
them from the generator.

DO NOT use the generator if:

 

Electrical output is lost.

 

Equipment sparks, smokes or emits flames.

 

Equipment vibrates excessively.

Summary of Contents for 500559-EU

Page 1: ...od before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate...

Page 2: ...ease always exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfie...

Page 3: ...lace Rotating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts and always wear PPE Tie u...

Page 4: ...ull until resistance is felt and then 1 strong log pull to start DO NOT start or stop the engine with electrical devices plugged in and turned on always ENSURE circuit breaker is in the OFF position C...

Page 5: ...utdoors in a well ventilated area away from building garages or sheds including window and doors NEVER pump petrol directly into the generator at the filling station Use an approved container to trans...

Page 6: ...contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment Fuel C WARNING DO NOT TOUCH DO NOT us...

Page 7: ...tility lines creating an electrocution hazard A transfer switch must be used when connecting to any building Fire Hazard Fuel and its vapors are extremely flammable and explosive Fire or explosion can...

Page 8: ...d learn their meaning Proper interpretation of these symbols will allow you to more safely operate the product SYMBOL MEANING ON STOP or OFF Circuit Breaker Reset Flip Neutral Floating Neutral circuit...

Page 9: ...uel valve to ON position 4 Press engine switch to the ON position 5 Move choke lever to CHOKE position 6 Pull the recoil starter 7 Move the choke lever to RUN position 8 Plug in desired device Stoppin...

Page 10: ...L 2 Choke Used to start the engine 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used t...

Page 11: ...n time 3 Circuit Breakers Push Reset Protects the generator against electrical overloads on 220 V 4 Circuit Breakers Flip Reset Protects the generator against electrical overloads on 220 V 1 2 A B REC...

Page 12: ...n hertz Example 60 0 hertz Run Time R Run time of the generator for the current session Example 6 hours Total Run Time Total run time of the generator since first operation Example 16 hours Intelligau...

Page 13: ...es Oil Funnel 1 Assembly Parts Wheels 8 in 20 3 cm Never Flat Wheel A 2 Wheel hub cap B 2 Roll Pin C 2 Large R clip D 2 Support Legs Support Leg with Vibration Mounts E 2 Flange Bolt M8 40 F 4 Flange...

Page 14: ...o the slot provided and pry upward 3 Slide the roll pin C through the wheel A from the outside 4 Slide the roll pin through the mount point on the frame 5 Insert r clip D into hole at end of roll pin...

Page 15: ...s CAUTION This engine is equipped with a low oil shut off and will stop when the oil level in the crankcase falls below the threshold level NOTICE The first 5 hours of run time are the break in period...

Page 16: ...rmulated to work with ethanol petrol blends Any damages or hazards caused by using improper petrol improperly stored petrol and or improperly formulated stabilizers are not covered by manufacturer s w...

Page 17: ...ning generator Failure to follow proper safety precautions will void manufacturer s warranty WARNING Do not operate or store the generator in rain snow or wet weather Using a generator or electrical a...

Page 18: ...make certain that the generator is on a flat level surface The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold C...

Page 19: ...d capacity when adding loads to the generator Stopping the Engine 1 Turn off and unplug all connected electrical loads Never start or stop the generator with electrical devices plugged in or turned on...

Page 20: ...stated in the Emission Control Warranty Statement of this manual The owner operator is responsible for all periodic maintenance This includes oil changes spark plug checks changes valve clearance che...

Page 21: ...mpletely before servicing the spark arrestor 2 Remove the two or three screws varies by model holding the cover plate which retains the spark arrestor to the muffler 3 Remove the spark arrestor screen...

Page 22: ...at is damaged or appears damaged DO NOT overfill the petrol tank Always keep fuel away from sparks open flames pilot lights heat and other sources of ignition DO NOT light or smoke cigarettes Short Te...

Page 23: ...temporary storage the generating set should be secured upright in its normal operating position with the engine switch OFF The fuel valve lever should be turned OFF WARNING When transporting Do not o...

Page 24: ...ee chart below Capacity 20 3 fl oz 0 6 qt 0 6 L 20 0 20 40 60 Ambient temperature Recommended Engine Oil Type 80 100 120 28 9 F C 17 8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Full Synthetic 10W 40 5W...

Page 25: ...el Fill crankcase to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Connecting Electric...

Page 26: ...500559 EU 2800W Rated Portable Generator parts diagram and list 26 500559 EU 2800W RATED PORTAbLE GENERATOR 232 Parts Diagram PARTS DIAGRAM AND LIST...

Page 27: ...1 13 100005127 Clamp 11 x 10 1 14 100010439 0001 Washer 6 5 x 2 x 25 4 15 100750073 Fuel Tank Assembly See Figure F 1 16 100005148 Calmp 8 2 17 100720118 0001 Connection Tube 1 18 100011269 0012 Flan...

Page 28: ...500559 EU 2800W Rated Portable Generator parts diagram and list 28 500559 EU 2800W RATED PORTAbLE GENERATOR 234 Figure E Parts Diagram...

Page 29: ...h Assembly 1 8 100010885 0004 Spring Washer 5 1 9 100010919 0002 Flat Washer 5 1 10 100011299 0002 Flange Bolt M6 x 175 4 11 100750811 End Housing 1 12 100148753 0002 Flange Bolt M8 x 1 x 230 1 13 100...

Page 30: ...500559 EU 2800W Rated Portable Generator parts diagram and list 30 500559 EU 2800W RATED PORTAbLE GENERATOR 236 Figure F Parts Diagram...

Page 31: ...JA 237 EN Part Number Description Qty 1 100714493 Fuel Filter Assembly 1 2 100712045 Fuel Gauge 1 3 100099571 Reversal Valve 1 4 100713756 0001 Fuel Tank 17 8 L Yellow 1 5 100032369 Vibration Mounting...

Page 32: ...500559 EU 2800W Rated Portable Generator parts diagram and list 32 500559 EU 2800W RATED PORTAbLE GENERATOR 238 Figure G Parts Diagram...

Page 33: ...1 2 100749704 Intelligauge 1 3 100019743 V Type Receptacle 1 4 100019757 10Amp Circuit Breaker Push Button 1 5 100754432 Breaker 1 6 100020028 0002 16A EU Type Receptacle 2 7 100120180 0001 Breaker Co...

Page 34: ...500559 EU 2800W Rated Portable Generator parts diagram and list 34 500559 EU 2800W RATED PORTAbLE GENERATOR 240 Figure H Parts Diagram...

Page 35: ...986 0002 Vibration Mount 2 2 8 100021000 0002 Vibration Mount 1 2 9 100714685 0001 R pin R5 1 10 100011047 0005 Roll Pin 8 x 40 1 11 100734628 0001 Handle 1 12 100716888 0001 Sheath Handle 1 13 100095...

Page 36: ...500559 EU 2800W Rated Portable Generator parts diagram and list 36 500559 EU 2800W RATED PORTAbLE GENERATOR 242 Figure b Engine Parts Diagram...

Page 37: ...03 Flange Bolt M6 x 12 2 30 100011262 0004 Flange Bolt M6 x 14 GB5789 4 31 100011528 0002 Flange Bolt M6 x 10 3 32 100008417 Arm Governor 1 33 100720109 0001 Air Filter Assembly 1 34 100727318 Air Fil...

Page 38: ...500559 EU 2800W Rated Portable Generator parts diagram and list 38 500559 EU 2800W RATED PORTAbLE GENERATOR GWARANCJA 244 Figure C Engine Parts Diagram...

Page 39: ...rm Assembly 2 2 100050881 Guide Plate Push Rod 1 3 100050896 Valve Collet 4 4 100073758 Valve Spring Seat Upper 2 5 100713979 Spring Valve 2 6 100004599 Oil Seal Intake Valve 1 7 100010389 0001 Stud B...

Page 40: ...500559 EU 2800W Rated Portable Generator parts diagram and list 40 500559 EU 2800W RATED PORTAbLE GENERATOR 246 Figure D Engine Parts Diagram...

Page 41: ...t Insulator 1 2 100005599 Insulator Carburetor 1 3 100078606 Gasket 1 Carburetor 1 4 100750076 0001 Carburetor 1 5 100005717 Fuel Bowl O Ring 1 6 100005754 Main Jet Standard 1 100005765 Main Jet Altit...

Page 42: ...500559 EU 2800W Rated Portable Generator WIRING DIAGRAM 42 500559 EU 2800W RATED PORTAbLE GENERATOR 248 Wiring Diagram WIRING DIAGRAM...

Page 43: ...c parts and service to perform well This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole Installation Use and Maintenance This warranty will...

Page 44: ...e Standish Wigan WN6 0XQ UK Tel 44 0 1942 715 407 technical bpeholdings co uk Germany BPE Solutions Deutschland GmbH Altrottstra e 31 D 69190 Walldorf Germany Tel 49 6227 655996 3 support bpeholdings...

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