Champion 44 LT Installation And Operation Manual Download Page 17

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Installation

Hot Water Coil Tank Heat

Purging Air from the Dishwasher/Booster Heater System

CAUTION

PERMANENT DAMAGE

to the hot water recirculating pump can

occur if the air is not purged from the dishwasher/booster heater

system prior to placing the dishwasher into service.

Follow the instructions carefully to prevent damage to the

dishwasher hot water recirculating pump.

The air trapped in the Dishwasher Hot Water Recirculating Pump and Water Lines must be purged.

Refer to the illustration below and follow the procedure on the next page.

The dishwasher recirculating pump is located

near the base at the booster end of the machine.

The air purge petcock is located behind the dishwasher

lower front panel at the booster end of the machine.

Summary of Contents for 44 LT

Page 1: ... and above Dishwasher serial no www championindustries com Beginning with Serial No R3448 and above Single Tank Model 44 Single Tank w Prewash Model 66 PW Two Tank w Prewash Model 64 Printed in USA E series Rack Conveyor Dishwasher Model Machines Dual Tank Rack 64 86 PW 90 PPPW 100 HDPW 120 HDPW Single Tank 44 66 PW 70 FFPW 80 HDPW 44 WS 66 WSPW 70 WSFFPW 80 WSHDPW Single Dual Rinse 44 DR 66 DRPW ...

Page 2: ... Please have this information on hand if you call for service assistance National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618 Fax 336 661 1660 email service moyerdiebellimited com email service championindustries com For all models The data plate mounts to one side of the top mounted control cabinet The US...

Page 3: ... PLACE STAMP HERE ATTENTION Complete the back of the WARRANTY CARD above or below then cut along the dashed lines and mail immediately to make sure that your machine warranty is validated USE CANADIAN WARRANTY CARD IN CANADA AND USA WARRANTY CARD IN THE UNITED STATES ...

Page 4: ...Province Zip Code This Card Must Be Returned to Validate Machine Warranty WARRANTY REGISTRATION CARD IMPORTANT IMPORTANT Model Serial Date of Installation Company Name Telephone Contact Address Address Telephone Contact Installation Company Street State or Province Zip Code This Card Must Be Returned to Validate Machine Warranty WARRANTY REGISTRATION CARD ...

Page 5: ... RE08024965 Added baffle to prevent drafts 9 27 06 32 35 RE4320 Added rack rear guide to the track 7 17 08 80 RE08065126 Added timer to eliminate blower chatter 3 14 08 N A RE0705549 Added Solid State Controls for special orders 8 18 09 98 99 J08102541 Added Digital Controls displays to cabinet and digital display troubleshooting guide 6 12 09 N A RE09045446 First Rack Model with digital display 1...

Page 6: ... Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and operation procedu...

Page 7: ...2 Plumbing Connections 2 Drain Connections 4 Ventilation 4 Electrical Connections 5 Curtain Locations 8 Hot Water Coil Tank Heat 9 Door Safety Switches 11 Spray Arm and Scrap Screens 11 Operation 17 Operation 17 Cleaning and Maintenance 18 Digital Display 20 Troubleshooting 26 Service Replacement Parts 27 Electrical Schematics 121 Table of Contents ...

Page 8: ...ilizing recirculating hot water through a wash tank heater coil to heat the wash water Electric low temperature chemical sanitizing single tank and multiple tank rack conveyor dishwasher Dual Rinse machines utilizing an auxiliary rinse to save energy and improve washability The installation and initial start up of your dishwasher must be performed by qualified electricians plumbers and authorized ...

Page 9: ... rinse water sanitizing dishwashers Prewash options are available in 22 36 and 26 front feed Built in stainless steel electric booster heaters in 40 F 22 C and 70 F 39 C rise are available and steam booster heaters in 40 F 22 C and 70 F 39 C rise Dual Rinse DR models feature a recirculating rinse that conserves energy The 44 LT and 66 LT models are low temperature 140 F 60 C sodium hypochlorite ch...

Page 10: ...shwasher interior for curtains panels and other supplies 3 Lift the dishwasher off the shipping pallet and move the machine near its permanent location 4 Leave a minimum of 6 between walls and the rear of the dishwasher 5 Level the dishwasher side to side and front to back using a bubble level The dishwasher legs are adjusted by screwing them in or out 6 Do not remove tags attached to the utility ...

Page 11: ... dishwasher 6 For a two tank hot water coil heated dishwasher the hot water connection must supply a minimum of 195 F 91 C measured at the dishwasher 7 For a low temperature chemical sanitizing dishwasher the hot water connection must supply a minimum of 140 F 60 C measured at the dishwasher 8 Install a pressure regulating valve PRV before the dishwasher supply connection to maintain a flowing pre...

Page 12: ... 14 PSI 48 2 96 5 kPa 4 Connect a steam supply line the same size or larger to the dishwasher at the steam supply strainer located at the unload end of the dishwasher 5 Condensate lines must be gravity drain with no back pressure A condensate lift pump must be installed if the condensate flow is above the finished floor 1 DO NOT VENT THE DISHWASHER INTO WALLS CEILINGS OR ENCLOSED PLACES 2 Vent sta...

Page 13: ...e the top mounted control cabinet 5 A knock out plug is provided at the rear of the control cabinet for electrical service connections 6 Built in electric booster heaters have a separate main power connection except Models 44 WS and 66WS 7 Electric blower dryers have a separate main power connection 8 If the machine incoming voltage exceeds 208 240VAC then the Dual Rinse DR models have a step down...

Page 14: ...t 5 The photograph to the right shows the conveyor drive motor with its direction arrow 6 A wash pump motor assembly can be seen in the back Installation Electrical Connections continued Motor Rotation THREE PHASE POWER CONNECTION LINE IN L1 L2 L3 GRD Main Terminal Block Inside the Top mounted Control Cabinet Motor Direction Rotation Label on Motor Frame WARNING Moving Conveyor Parts may cause INJ...

Page 15: ...G TABLE LIMIT SWITCH SIGNAL ONLY 1 A terminal block is provided inside the top mounted control cabinet to provide a 120VAC 1 AMP Max Load signal NOTE The Vent Fan Signal Connection supplies 120VAC to a control relay supplied by others when the dishwasher is ON and O VAC when the dishwasher is OFF Power to operate the vent fan supplied by others must be supplied separately 1 Connections are provide...

Page 16: ...hood short curtains 24 x 20 1 4 Final rinse curtain 24 x 6 1 4 2 Make sure the that the short flaps of the curtains face the load end of the dishwasher The longest curtains always go on each end of the dishwasher Single Tank Dishwasher Curtain Locations DR FR Long Curtain Long Curtain Dual RInse Curtain Final Rinse Curtain Dual Rinse Single Tank Dishwasher with Prewash Curtains NOTE Misplacing a c...

Page 17: ...ice Follow the instructions carefully to prevent damage to the dishwasher hot water recirculating pump The air trapped in the Dishwasher Hot Water Recirculating Pump and Water Lines must be purged Refer to the illustration below and follow the procedure on the next page The dishwasher recirculating pump is located near the base at the booster end of the machine The air purge petcock is located beh...

Page 18: ...Water will begin to fill the booster heater and the dishwasher heater coil 6 Water and air will begin to flow out of the purge petcock and the recirculating pump and eventually only water will be observed 7 Turn the booster heater power switch ON 8 Turn the dishwasher power switch ON The dishwasher wash tank will begin to fill with water 9 Continue to observe the petcock and the recirculating pump...

Page 19: ... and the pumps and conveyor drive stop 2 Check the interior of the dishwasher for any dish racks still in the machine These dish racks must be washed again to ensure they are washed and sanitized completely 3 To restart the dishwasher make sure all doors are closed then push the GREEN START pushbutton The illustrations below and on the proceeding pages illustrate how to install and remove the spra...

Page 20: ...12 Installation Removing the Spray arm End Plugs Installing the Lower Spray arm Assembly ...

Page 21: ...13 Installation Installing the Lower Spray arm Assembly Removing the Spray arm End Plugs ...

Page 22: ...14 1 2 Removing the Dual Rinse DR scrap screens Installation ...

Page 23: ...15 Removing the Dual Rinse DR scrap screens continued Installation ...

Page 24: ...sher and check that floor drains handle the water volume leaving the dishwasher 12 Push the Start button 13 Open each dishwasher door to make sure the safety switch stops the conveyor 14 Restart the dishwasher 15 Insert an empty dish rack into the load end of the dishwasher The pumps and conveyor will run 16 Allow the dish rack to travel to the unload end of the dishwasher The final rinse and the ...

Page 25: ...or plates and or trays Flat racks are for bowls and or silverware Spread silverware evenly in a single layer in a flat rack or upright loosely packed in a cutlery rack cylinder 10 Push a dish rack into the load end of the dishwasher until it contacts the idle pump switch lever the conveyor and pumps will start 11 The dishwasher will run for 90 seconds to wash rinse and move the dish rack out of th...

Page 26: ... STRIKE SCREENS OR BASKETS AGAINST SOLID OBJECTS 3 Remove the spray arm assemblies Remove the end cap from each spray arm 4 Flush the spray arms and nozzles to remove any debris 5 Replace the end caps Check the condition of the manifold O ring 6 Reinstall the spray arms 7 Remove and clean the curtains Allow them to dry at the end of the day 8 Leave the doors open between operations allowing the ma...

Page 27: ...h water 3 Remove the Dual Rinse DR rinse arm assemblies and flush with fresh water 4 Clean the final rinse arm nozzles using a small paper clip 5 Remove the curtains and clean with fresh water DO NOT USE STEEL WOOL TO CLEAN THE INTERIOR OF THE MACHINE Wipe the interior and exterior of the machine with a soft cloth and a mild detergent DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER 6 Reassemble...

Page 28: ...r lime deposits and clean 2 Check o rings on spray arm piping connections 3 Check that the drain overflow o rings 4 Clean any accumulated scale from the heating element 5 Inspect the spray arms o rings and ensure all plugs are installed 6 Inspect the final rinse arms for missing parts and are clean 7 Inspect the pawl bar and drive assembly for damage or missing parts 8 Check that float switches mo...

Page 29: ...21 Blank Page This Page Intentionally Left Blank ...

Page 30: ...e in 2 ways a The first display is a semi circular LED bar that moves from left to right as the temperature increases in magnitude The color of the bar changes from black to orange and to green b The second display is a 3 digit LED that changes from OFF if the tank or final rinse heat is disabled to Blank and from a minimum temperature of 70o F to the maximum calibrated temperature set point of th...

Page 31: ...23 The set point determines how the meter displays the yellow green bar For example if the set point is 70 then the bar displays yellow from 0 70 then green from 70 and above Digital Display ...

Page 32: ... the thermister plug is not disconnected Disconnect the thermister plug and repeat Steps 1 6 above 7 Press and hold the TEST A pushbutton to calibrate Meter 1 Test B for Meter 2 8 The display calibrates and shows 160 9 Release TEST A pushbutton An E flashes in the center of METER 1 10 Press the RESET pushbutton to exit the calibration mode 11 Repeat Steps 2 8 to calibrate Meter 2 12 Turn the dishw...

Page 33: ...25 Digital Display Display Codes and Definitions The illustrations below show the codes that may appear in the temperature meter displays o 160 displayed and bar is blank ...

Page 34: ...gent not added to tank Wares incorrectly loaded in dishrack Clogged screens Clogged spray arms Thermostat defective End plugs missing Water temperature low Check detergent suppy Reposition wares or reduce amount of wares Clean screens Clean spray arms Contact Service Agent Check spray arms Check incoming water temperature Dishwasher conveyor will not run 90 second timer defective Check conveyor fo...

Page 35: ...Tank Steam Heat 66 Thermostats 68 E series Thermostat and Junction Box 70 Prewash Drain Overflow Assembly 72 Single and Two Tank Drain overflow Assembly 74 Final RInse Piping with Booster 76 Fill Piping no Booster or Steam Booster 78 Fill Piping with Booster 80 Cold Water Thermostat CWT Piping 82 Final Rinse Drain Assembly 84 Prewash Pump Suction and Discharge 86 Wash and Rinse Pump Suction Discha...

Page 36: ...Prewash Doors Panels L R Direction Shown 1 12 12 5 3 2 7 6 9 12 11 11 13 26 14 19 20 21 4 8 8 12 12 10 15 16 17 18 22 24 25 23 28 ...

Page 37: ...or E36 26 Prewash 1 11 108966 Door Handle 2 12 100073 Screw 1 4 20 x 1 2 Truss Head 2 13 328427 Cover Refuse Basket 22 1 328524 Cover Refuse Basket 36 1 14 328959 Basket Refuse 22 1 328967 Basket Refuse 36 1 15 100764 Screw 6 32 x 1 2 Round Hd SST 6 16 113937 Magnet Door Safety 1 17 113719 Switch Door Safety 1 18 329986 Bracket E15 Door Water Diverter 1 329985 Bracket E26 Door Water Diverter 1 19 ...

Page 38: ...Single Tank Doors Panels L R Direction Shown 7 8 10 5 4 6 2 11 11 1 2 9 11 12 13 14 15 16 17 18 25 26 3 24 23 19 21 20 22 28 29 27 9 30 ...

Page 39: ...24 x 6 1 4 RInse Curtain 1 11 100007 Screw 1 4 20 x 1 2 Truss Head SST 6 12 100734 Bolt 1 4 20 x 1 2 SST 3 13 113943 Plug 3 4 2 14 108602 Gasket 2 15 113944 Nut 2 16 108418 Plug 1 2 4 17 109034 Gasket 4 18 108417 Nut 4 19 331981 Bracket Door Stop 1 20 100141 Nut Plain 1 4 20 SST 4 21 317345 Bracket Door Catch 2 22 308133 Dual Hook Door 1 23 113937 Magnet Door 1 24 113719 Switch Reed Aleph 1 25 108...

Page 40: ...Two Tank Doors Panels 3 5 6 5 3 1 2 4 4 13 3 10 12 9 14 11 10 9 10 4 7 8 22 23 24 19 20 21 26 29 25 28 27 26 29 25 28 27 15 17 16 18 32 ...

Page 41: ... 114012 Rod Curtain 5 16 x 23 5 8 use with Item No 11 1 109723 Curtain 24 x 6 1 4 Rinse Final Rinse Not Shown 1 12 328030 Table Flange 2 13 113486 Screw 8 32 x 5 8 Flat Head SST 12 14 329926 Baffle 1 15 331981 Bracket Door Stop 1 16 100141 Nut Plain 1 4 20 SST 4 17 317345 Bracket Door Catch 2 18 308133 Dual Hook Door 1 19 108418 Plug 1 2 4 20 109034 Gasket 4 21 108417 Nut 4 22 113943 Plug 3 4 4 23...

Page 42: ...1 15 2 3 16 4 5 17 18 7 6 8 9 10 14 13 12 11 11 13 7 Drive Motor Assembly 34 ...

Page 43: ...1 14 113679 Motor Gear 1 6HP 1PH MV 1 Used on 1 and 3 PH machines prior to S N RE4397 14 114598 Motor Gear 1 6HP 3 PH 575V 1 15 100734 Bolt 1 4 20 x 1 2 Hex Head SST 2 16 100736 Bolt 1 4 20 x 3 4 Hex Head 3 17 100734 Bolt 1 4 20 x 1 2 Hex Head SST 2 18 109009 Grip Nut 5 16 18 w nylon insert 1 Item Part Description Qty No No Model Motor Sheave Part No Drive Sheave Part No V Belt Drive Part No E44 1...

Page 44: ...14 15 21 22 24 23 25 24 20 19 19 21 20 17 1 3 4 5 7 6 8 9 10 11 12 13 18 2 16 Tank Bottom Conveyor Drive Assembly 36 ...

Page 45: ... 1 12 103180 Wiper Ring 1 13 104916 Key 3 16 x 3 16 x 3 4 SST 1 14 See Sheave and V belt Chart on page 35 1 15 See Sheave and V belt Chart on page 35 16 327924 Bracket 44 Drive Bearing Mounting 1 17 113860 Bearing Sealed 5 8 Bore 1 18 104923 Screw 1 4 20 x 3 8 Round Head 4 19 100739 Bolt 5 16 18 x 3 4 Hex Head SST 8 20 106013 Washer Lock 5 16 Split 8 21 102376 Washer flat 5 16 8 22 100154 Nut Plai...

Page 46: ...Prewash Track Cradle Assembly 9 16 18 18 23 4 1 11 13 10 18 17 21 19 22 20 17 19 3 15 12 14 14 5 2 6 7 8 Tank 20 23 19 17 38 ...

Page 47: ...houlder 3 8 x 3 4 x 5 16 18 x 3 8 SST 4 14 333155 Cradle Drive Rod Single Tank 22 PW 2 14 333155 Cradle Drive RodTwo Tank 22 PW or Single Tank E 36 PW 2 15 206343 Bearing E Cradle Support 4 16 327955 Track 22 PW Front 1 17 100735 Bolt 1 4 20 x 5 8 Hex Head SST 8 18 112318 Washer Flat 1 4 20 8 19 100142 Nut Grip 5 16 18 6 20 331988 Bracket Lower Washarm Support 2 21 100734 Bolt Hex Hd 1 4 20 x 1 2 ...

Page 48: ...SingleTank Track Cradle Assembly 12 11 17 17 14 9 2 1 1 21 22 23 23 24 10 13 16 6 7 8 4 5 15 15 18 19 20 For DR DRWS Models Only For WS and LT Models Only 25 40 ...

Page 49: ... 204513 Pawl NG Cradle 8 14 414357 Track E44 Rear 1 15 206343 Bearing Rack Cradle Slide 4 16 100412 Nut Grip 5 16 18 1 17 100141 Nut Grip 1 4 20 4 18 100736 Bolt 1 4 20 x 3 4 Hex Head SST 2 106482 Washer Lock 1 4 20 Split 2 19 329295 Switch Idle Weldment After 6 30 08 For DR DRWS Models 1 20 329783 Switch Idle Assy Weldment After 6 30 08 For WS LT Models 1 21 100734 Bolt Hex Hd 1 4 20 x 1 2 6 22 1...

Page 50: ...Two Tank Track Cradle Assembly 21 21 21 18 18 18 17 20 21 20 10 10 15 16 16 17 9 2 1 3 2 4 5 6 7 8 19 22 18 13 11 14 12 23 42 ...

Page 51: ... R 328981 RL 1 11 113692 Bolt Shoulder 3 8 X 3 4 X 5 16 X 18 SST 12 12 206345 Bushing Rack Cradle Pawl 12 13 204513 Pawl NG Cradle 12 14 414308 Cradle 64 1 15 414358 Track 64 Rear 1 16 206343 Bearing Rack Cradle Slide 8 17 100141 Nut Grip 1 4 20 4 18 100142 Nut Grip 5 16 18 3 19 100736 Bolt 1 4 20 x 3 4 Hex Head SST 2 106482 Washer Lock 1 4 20 Split 2 20 100734 Bolt Hex Hd 1 4 20 x 1 2 8 21 331988...

Page 52: ...2 1 Prewash Screens 44 ...

Page 53: ...45 Prewash Screens 1 328958 Screen Assy 1 2 328959 Refuse Basket 1 Item Part Description Qty No No ...

Page 54: ...2 1 3 5 4 Tank Tank 4 Single Tank Scrap Screens 46 ...

Page 55: ...Single Tank Scrap Screens 1 414328 Screen E 44 L R Front 1 2 414329 Screen E 44 L R Rear 1 3 414300 Basket Rack 1 4 331922 Support Screen 2 5 328653 Screen Outboard E54DR 1 Item Part Description Qty No No ...

Page 56: ...2 3 3 2 1 1 4 4 5 5 5 5 Two Tank Scrap Screens 48 ...

Page 57: ...Two Tank Scrap Screens Item Part Description Qty No No 1 414328 Screen E 44 L R Front 1 2 414329 Screen E 44 L R Rear 1 3 414300 Basket Rack 1 4 331922 Support Screen 4 5 328653 Screen Outboard E 84 Only 1 ...

Page 58: ...7 1 19 4 4 5 5 6 10 3 3 2 2 9 9 12 12 Rear Wall of Hood 8 16 11 13 12 14 18 17 15 Prewash Spray Arms 50 ...

Page 59: ... Manifold Assy 6 Upper 1 8 328998 Bracket Upper Safety 1 9 113555 Plug Wash Arm E Series Qty per arm 4 10 113716 O ring 4 11 328634 Support Upper Wash 1 12 106014 Nut Acorn 1 4 20 SST 8 13 106482 Washer Lock 1 4 Split SST 8 14 106026 Washer Flat 1 4 SST 8 15 329000 1 Bracket 1 16 106141 Grip Nut 1 4 SST 2 17 100735 Bolt Hex Hd 1 4 20 SST 2 18 329001 Support Upper Wash 1 19 328253 Bracket Support 1...

Page 60: ...5 6 4 9 9 3 17 17 12 2 7 11 16 18 17 10 13 14 15 1 4 3 2 5 Rear Wall of Hood 8 8 Single Tank Wash Spray Arms 52 ...

Page 61: ...7 414289 Wash Manifold Assy 14 Straight Upper L R 1 414288 Wash Manifold Assy 14 Straight Upper R L 1 8 113555 Plug Wash Arm E Series Qty per arm 4 9 113716 O ring 4 10 329000 2 Bracket 1 11 328998 Bracket Upper Safety Catch 1 12 329001 Bracket Upper Wash Support 1 13 100141 Grip Nut 1 4 20 SST 10 14 100735 Bolt Hex Hd 1 4 20 x 5 8 SST 10 15 328034 Support Upper Wash 1 16 106014 Nut Acorn 1 4 SST ...

Page 62: ...6 6 5 5 4 2 2 2 1 3 4 4 2 8 7 3 3 1 1 1 9 9 9 10 10 10 10 9 4 11 11 16 15 13 12 12 11 11 14 14 17 19 18 Rear Wall of Hood Rear Wall of Hood 3 11 11 Two Tank Wash Rinse Spray Arms 54 ...

Page 63: ...R Wash 1 328443 Standpipe 64 R L Wash 1 8 414319 Standpipe 64 L R Rinse 1 328445 Standpipe 64 R L Rinse 1 9 113555 Plug Wash Arm E Series Qty per arm 4 10 113716 O ring 4 11 106014 Nut Acorn 1 4 SST 10 12 106482 Washer 1 4 Split SST 8 13 328034 Support Upper Washarm 2 14 106026 Washer Flat 1 4 SST 8 15 100141 Grip Nut 1 4 SST 4 16 328998 Bracket Upper Safety 2 17 329000 1 Latch E Upper Washarm Wel...

Page 64: ...4 2 3 1 Prewash Single Tank Two Tank Float Switches 56 ...

Page 65: ... 1 2 107589 Washer Flat 1 2 1 3 111151 C Clip A R 4 110854 Float Switch Dual Prewash 1 113291 Float Switch Dual Wash Rinse E 44 1 113291 Float Switch Dual Wash Rinse E 64 2 110750 Gasket Float Switch Not Shown A R Item Part Description Qty No No ...

Page 66: ...1 2 3 4 3 5 6 Single Tank Electric Heat 58 ...

Page 67: ...W 230 240V 400 415V 1 113518 Heater 15 16 3KW 460 480V 1 113519 Heater 15KW 575V 1 2 100153 Bolt 3 18 16 x 1 Hex Head 4 3 104618 Washer 3 8 x 7 8 x 1 16 SST 8 4 108345 Gasket 3 x 3 x 1 8 2 Hole 1 5 106407 Washer Lock 3 8 Split 4 6 100140 Nut Plain 3 8 16 4 Item Part Description Qty No No ...

Page 68: ...3 A 2 Tank 2 1 Wash Rinse Two Tank Electric Heat 60 ...

Page 69: ...45 Gasket 3 x 3 x 1 8 2 Hole 1 3 113804 Heater 10 12 1 KW 200 220V Rinse 1 118842 Heater 10 11KW 230 240V Rinse 1 113883 Heater 10 11KW 460 480V Rinse 1 113884 Heater 10 11KW 575V Rinse 1 A Element Fasteners Qty Per Element 100153 Bolt 3 18 16 x 1 Hex Head 4 104618 Washer 3 8 x 7 8 x 1 16 SST 8 106407 Washer Lock 3 8 Split 4 100140 Nut Plain 3 8 16 4 Item Part Description Qty No No ...

Page 70: ...10 11 8 9 8 7 6 5 4 5 1 2 3 2 2 1 Two Tank Steam Heat with K2 Steam Booster 62 ...

Page 71: ...air Solenoid Valve A R 108516 Coil Replacement 120VAC A R 3 105782 Union 1 2 NPT BI 4 4 104649 Relief Valve 1 5 111380 Trap Steam I 2 3 6 100123 Cock Gauge 1 4 1 7 100263 Strainer Line 1 1 4 BI 1 8 108345 Gasket 2 9 110189 Booster K2 Spirec 1 10 327907 Coil Steam R L 1 11 327908 Coil Steam L R 1 Item Part Description Qty No No ...

Page 72: ...1 Tank 2 3 7 4 5 6 8 Single Tank Steam Heat 64 ...

Page 73: ...554 Union 3 4 SST 1 3 100548 Locknut 3 4NPT SST 1 4 113918 Nipple Rtoe 3 4 x 1 3 4 1 5 100740 Bolt 5 16 18 x 1 Hex Head 4 6 102376 Washer 5 16 X 3 4 x 1 16 8 7 108345 Gasket 3 x 3 1 8 2IN Hole 1 8 106013 Washer Lock 5 16 Split 4 9 100154 Nut Plain 5 16 18 4 Item Part Description Qty No No ...

Page 74: ...1 3 4 5 6 2 3 7 Tank Tank 8 9 10 Two Tank Steam Heat 66 ...

Page 75: ... 3 102376 Washer 5 16 X 3 4 x 1 16 16 4 108345 Gasket 3 x 3 1 8 2IN Hole 2 5 106013 Washer Lock 5 16 Split 8 6 100154 Nut Plain 5 16 18 8 7 327908 Coil Steam RH 1 8 102554 Union 3 4 SST 2 9 100548 Locknut 3 4NPT SST 2 10 113918 Nipple Rtoe 3 4 x 1 3 4 2 Item Part Description Qty No No ...

Page 76: ...5 1 2 1 4 3 Single Tank Two Tank 1 2 Front of Tank Wall Thermostats 68 ...

Page 77: ...61 Thermostat Fixed Hi Limit Single Tank 1 110561 Thermostat Fixed Hi Limit Two Tank 2 3 201041 Washer 7 8 ID x 1 8 Thk Single Tank 2 201041 Washer 7 8 ID x 1 8 Thk Two Tank 4 4 109034 Gasket Plug Single Tank 2 109034 Gasket Plug Two Tank 4 5 100547 Locknut 1 1 2 NPT SST Single Tank 2 100547 Locknut 1 1 2 NPT SST Two Tank 4 Item Part Description Qty No No ...

Page 78: ...s Thermostat and Junction Box Thermistor Connection Block Thermistor Assembly for Wash Tanks Inter wiring Connection Block NOTE Components and Quantities vary per Machine 1 8 5 6 3 5 4 2 3 2 1 1 9 10 11 12 70 ...

Page 79: ...inal STTB 2 5 A R 4 114516 End Cover Single Terminal D ST 2 5 A R 5 114515 Terminal Single Ground ST 2 5 Green A R 6 114517 Terminal Double STTB 2 5 A R 7 114512 Terminal Single ST 2 5 Gray A R 8 114522 Bridge 10 Pole FPS 10 5 Cut to Fit 1 9 114435 Thermistor 10KΏ 36 Lead 1 10 0512299 Adapter Thermistor 1 11 0501836 O ring 1 12 201029 Locknut 1 2 NPT NP 1 Item Part Description Qty No No ...

Page 80: ...5 1 7 4 9 1 2 8 6 4 Tank Bottom 3 Prewash Drain overflow Assembly 72 ...

Page 81: ...er Drain Lift 1 3 206419 Rod Overflow Lift 22 PW 1 4 106026 Washer 1 4 x 5 8 x 1 6 SST 5 5 328430 Overflow PW Mtd 1 6 111532 O ring Overflow 1 7 100735 Bolt 1 4 20 x 5 8 Hex Head 4 8 112257 O ring drain 1 9 111034 Drain Flange Cast Mach SST 1 Item Part Description Qty No No ...

Page 82: ...13 14 Tank Bottom 414897 Includes 1 Jam Nut 108521 O ring 111532 Rinse Overflow 328993 Overflow Cover 328984 414971 Includes 1 Jam Nut 108521 O ring 111532 Wash Overflow 328982 Oveflow Cover 328984 Single Two Tank Drain overflow Assembly 74 ...

Page 83: ...ng 1 7 100735 Bolt 1 4 20 x 5 8 Hex Head 4 8 106026 Washer 1 4 x 5 8 x 1 6 SST 5 9 111532 O ring Drain 1 600 ID x 21 1 10 111034 Drain Flange Cast Mach SST 1 11 Overflow 2 tank Wash Tank Breakdown previous page 1 Overflow 2 tank Rinse Tank Breakdown previous Page 1 12 107367 Chain Bead 10 2FT 13 107966 Grip Nut 10 32 w nylon insert SST 1 14 107368 Fitting Chain End Coupling 2 Item Part Description...

Page 84: ...Final Rinse Piping with Booster 7 1 2 3 4 6 5 6 Top of Hood 10 8 11 13 12 14 19 18 17 15 16 22 21 20 9 From Booster Manifold Dimension in Chart is center to center of upper and lower spray pipe 76 ...

Page 85: ...epair 3 4 Vacuum Breaker A R 17 102525 Tee Red 3 4 x 1 2 x 3 4 NPT Brass 1 18 109879 Fitting Compression 3 4 NPT x 7 8 OD 1 19 100171 Bushing Red Face 3 4 NPT x 1 2 NPT Brass 1 20 102490 Nipple 1 4 NPT x 3 1 2 Lg Brass 1 21 100135 Pressure Gauge 0 60 PSI 1 22 102442 Elbow 3 4 x 90 Brass 1 Item Part Description Qty No No Model Upper Final Rinse Nozzle Lower Final Rinse Nozzle Final Rinse Manifold R...

Page 86: ...20 10 9 11 3 22 4 5 6 7 1 2 19 8 18 19 17 16 5 6 5 12 21 14 15 5 23 11 Fill Piping No Booster or Steam Booster 78 ...

Page 87: ...rass 1 11 102442 Elbow 3 4 NPT x 90 Brass 1 12 111437 Valve Solenoid 3 4 HW 1 109903 Kit Repair 3 4 JE Stm Wat A R 111472 Replacement Coil 3 4 Solenoid Valve A R 13 107418 Tee 3 4 NPT x 3 4 NPT x 1 4 NPT Brass 1 14 102392 Bushing Red 3 4 x 1 2 NPT 1 15 100209 Nipple 1 2 NPT Brass 1 16 102514 Tee 1 2 NPT Brass 1 17 111250 Fitting Compression 1 2 OD x 1 2 MPT 1 18 102388 Bushing Reducing 1 2 NPT x 1...

Page 88: ...1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 17 12 25 16 3 3 3 3 3 3 3 7 Left to Right Shown Fill Piping with Booster 80 ...

Page 89: ... 102444 Elbow Street 3 4 NPT x 90 Brass 2 18 102470 Nipple 3 4 NPT x 3 Lg Brass 1 19 102490 Nipple 3 4 NPT x 3 1 2 Lg Brass 1 20 102521 Tee 3 4 NPT Brass 1 21 102525 Tee Red 3 4 x 1 2 x 3 4 NPT 1 22 104429 Breaker Vacuum 3 4 Brass 1 900836 Kit Repair Vacuum Breaker A R 23 105976 Bush Red 3 4 x 1 2 Brass 1 24 107550 Valve Pressure Regulating 3 4 NPT Brass 1 25 109879 Fitting Comp 7 8 O D x 3 4 NPT ...

Page 90: ...Cold Water Thermostat CWT Piping 7 8 1 14 5 9 12 3 6 15 4 6 11 10 16 17 18 19 20 21 22 13 11 6 6 2 PREWASH TANK 82 ...

Page 91: ... A R 10 107315 Tubing 3 8 Type L Copper 1 11 109909 Fitting Comp 1 2 O D x 1 4 MPT Brass 2 12 110134 Nipple 1 4 NPT x 2 1 2 Lg Brass 1 13 112109 Nipple RTOE 1 4 NPT x 2 1 2 Lg Brass 1 14 113352 Valve Solenoid 1 2 NPT 120VAC 1 113392 Kit Repair Valve Diaphragm 1 2 A R 113357 Coil Solenoid 1 2 120VAC A R 15 319549 Bracket Cold Water Thermostat Piping 1 16 328539 Bracket Piping Support 1 17 100547 Lo...

Page 92: ...2 1 5 3 4 Not a Part of Item 3 must order separately Final Rinse Drain Assembly 84 ...

Page 93: ...in Assembly 1 100141 Nut Grip 1 4 20 1 2 305218 Strainer F R Drain 1 3 107342 Drain basket assy Does not include Item 5 1 4 112045 Washer tailpiece Comes with Item 3 1 5 107473 Tailpiece 1 Item Part Description Qty No No ...

Page 94: ...1 2 9 6 7 5 A 3 4 5 Suction Discharge L R Application Shown Prewash Pump Suction Discharge 86 ...

Page 95: ... Pump Discharge 1 6 104165 Clamp Hose M40 SST 1 7 111964 Hose Clamp Discharge 1 8 311761 Strainer Pump Suction Not Shown 1 9 112379 Suction Flange Machined 1 10 112338 Gasket Pump Suction Flange Not Shown 1 A Pump Fasteners 100739 Bolt 5 16 18 x 3 4 Hex Head SST 4 102376 Washer 5 16 x 3 4 x 1 16 8 109009 Nut Grip 5 16 w Nylon Insert 4 Item Part Description Qty No No ...

Page 96: ...Wash Rinse Pump Suction Discharge 1 2 3 5 6 7 A B 4 88 ...

Page 97: ...asket Pump Suction 1 6 327906 Plate Pump Suction 1 7 327904 Hood Pump Suction 1 A Pump Base Fasteners 100739 Bolt 5 16 18 x 3 4 Hex Head SST 4 102376 Washer 5 16 x 3 4 x 1 16 8 109009 Nut Grip 5 16 w Nylon Insert 4 B Pump Fasteners 100739 Bolt 5 16 18 x 3 4 Hex Head SST 4 102376 Washer 5 16 x 3 4 x 1 16 8 109009 Nut Grip 5 16 w Nylon Insert 4 Item Part Description Qty No No ...

Page 98: ...8 1 18 4 15 2 14 9 10 17 20 12 7 6 5 11 21 13 3 16 19 2 Pump Motor Assembly 90 ...

Page 99: ...P 575 60 3 Prewash 1 113420 Motor 2HP MV 60 3 Wash Rinse 1 111740 Motor 2HP 575 60 3 Wash Rinse 1 110424 Motor 3HP MV 60 3 Wash Rinse 1 111741 Motor 3HP 575 60 3 Wash Rinse 1 21 112380 Pump Volute Machined Prewash 1 113634 Pump Volute SST Wash Rinse 1 112338 Gasket Pump Suction Flange Not Shown 1 900737 Kit Gaskets Jet Pump Includes Items 5 7 A R 900183 Kit Seal 1HP Impeller Includes Items 5 7 11 ...

Page 100: ...center hole for inserting the high limit thermostat is no longer available Use the fitting on the corner of the booster tank to install the high limit thermostat 3 9 2 8 1 2 10 11 2 13 Prior to S N RE3932 Electric Booster Assembly 40 F 60 F Rise 92 ...

Page 101: ...Heater 12KW 220 230 240 380 415V 3Ph 40 F 230 240 1PH 3PH 1 113886 Heater 12KW 460 480V 3Ph 40 F 460 480 3PH 1 112059 Heater 12KW 208V 3Ph 60 F Rise 200 220V 1PH 3PH 2 111334 Heater 12KW 60 F Rise 230 240 1PH 3PH 2 112060 Heater 12KW 60 F Rise 460 480 3PH 2 112061 Heater 12KW 575V 3Ph 60 F Rise 2 9 328254 Bracket Front Booster 1 10 113706 Elbow Street 3 4 x 45 Brass E 44 1 11 108954 Nut Grip 6 32 ...

Page 102: ...ster tank heater with the center hole for inserting the high limit thermostat is no longer available Use the fitting on the corner of the booster tank to install the high limit thermostat Prior to S N RE3932 Electric Booster Assembly 70 F Rise 94 ...

Page 103: ... Heater 12KW 200 220V 1PH 3PH 2 111334 Heater 12KW 230 240 1PH 3PH 2 112060 Heater 12KW 460 480 3PH 2 112061 Heater 12KW 575V 3PH 2 9 328254 Bracket Front Booster 2 10 113706 Elbow Street 3 4 x 45 Brass E 44 2 11 108954 Nut Grip 6 32 w Nylon Insert 2 12 328048 Clamp Thermostat Booster Tank Not shown use with item 11 2 13 109458 Flange Heater Bloc off 2 A Element Fasteners Qty per Element 100003 Nu...

Page 104: ...29 30 31 17 16 32 27 28 10 10 23 25 24 26 11 22 13 15 19 20 18 12 22 1 2 3 7 8 5 6 4 9 21 8 Control Cabinet 96 ...

Page 105: ...208 220V 1PH 2 180059 Fuse T 80A 250V Fast Act 230 240V 1Ph 2 180175 Fuse J 50A 600V Fast Act 208 220V 3PH 3 180175 Fuse J 50A 600V Fast Act 230 240V 1PH 3 180174 Fuse J 45A 600V Fast Act 230 240V 3PH 3 180243 Fuse J 25A 600V Fast Act 460 480V 3PH 3 111231 Fuse T 90A 250V Fast Act 208 220V 1PH 2 180176 Fuse J 60A 600V Fast Act 208 220V 1PH 2 180172 Fuse J 35A 600V Fast Act 208 220V 3PH 3 111683 Fu...

Page 106: ... Rinse 575V 60 3 2 5 4 0A 1 111639 Auxillary Switch Attached to Overload Not Shown A R 111633 Bus System 2 Unit Not Shown A R 111671 Bus System 3 Unit Not Shown A R 111634 Bus System 4 Unit Not Shown A R 21 108122 Contactor Mtr 12A Drive 208 220V 3PH 230 240V 3PH 460 480V 3PH 575V 3PH 1 22 109582 Contactor Mtr 25A Prewash Wash Rinse 208 220V 1PH 230 240V 1PH 1 108122 Contactor Mtr 12A Wash Rinse 2...

Page 107: ...111821 Fuse 3 Amp 200 220 208 240V 60 1 3 2 112901 Fuse 1 Amp 460 480 575V 60 3 2 15 111036 Socket Relay 9 16 111067 Relay 24VAC 9 17 114520 Terminal Single 4 18 114521 Stop End for single terminal 2 19 111827 Contactor 60A A R 20 103310 Lug Ground 1 21 111833 Block Terminal 175A 3 Pole 600V 1 22 111625 Starter Mtr 1 6HP Drive 200 220 208 240V 60 1 1 0 1 6A 1 111624 Starter Mtr 1 6HP Drive 208 220...

Page 108: ...m 11 on pg 97 for P N s See Item 12 on pg 97 for P N s 28 10 16 15 17 18 1 3 4 9 3 SIGNAL ONLY VENT FAN COMMON COMMON 120V DETERGENT 120V RINSE AID 120V 7 8 A B C D Thermistor Installation 12 25 25 23 22 21 25 14 13 29 30 Control Cabinet with Digital Display 100 ...

Page 109: ...Not Shown A R 111633 Bus System 2 Unit Not Shown A R 111671 Bus System 3 Unit Not Shown A R 111634 Bus System 4 Unit Not Shown A R 25 108122 Contactor Mtr 12A Drive 208 220V 3PH 230 240V 3PH 460 480V 3PH 575V 3PH 1 25 109582 Contactor Mtr 25A Prewash Wash Rinse 208 220V 230 240V 1PH 1 25 108122 Contactor Mtr 12A Wash Rinse 1 208 220V 3PH 230 240V 3PH 460 480V 3PH 575V 3PH 113271 Arc Suppressor not...

Page 110: ...6 A 2 4 2 5 2 5 4 2 3 1 Extended Vent Cowls 102 ...

Page 111: ...3 112258 Nut Wing 1 4 20 SST 2 4 108954 Nut Grip 6 32 w Nylon Insert 4 5 104883 Screw 6 32 x 3 8 Round Head 4 6 328344 Vent Cowl 2 A Vent Cowl Fasteners Qty per Cowl 100734 Bolt 1 4 20 x 1 2 Hex Head SST 4 106482 Nut Grip 1 4 20 SST 4 Extended Vent Cowls Item Part Description Qty No No ...

Page 112: ...8 7 2 2 5 5 2 2 3 6 4 4 1 Standard Vent Cowls 104 ...

Page 113: ...258 Nut Wing 1 4 20 SST 2 4 108954 Nut Grip 6 32 w Nylon Insert 8 5 104883 Screw 6 32 x 3 8 Round Head 8 6 307228 Vent Hood 2 7 100734 Belt 1 4 20 x 1 2 Hex Head 4 8 100141 Nut Grip 1 4 20 8 401889 S Vent Hood Assembly Includes Items 1 10 Standard Vent Cowls Item Part Description Qty No No ...

Page 114: ...E 44DR Dual Rinse Assembly 1 5 8 9 6 7 4 4 3 2 10 11 39 37 38 13 14 15 5 16 17 16 17 22 18 24 25 26 27 29 28 30 31 32 33 36 35 34 23 20 21 19 12 See page 104 for pump breakdown 106 ...

Page 115: ...12 100280 Transformer 480 575V 60 3 120V 1 13 322891 Cover box 1 14 113604 Thermostat Fixed Snap 212 F 1 15 322892 Cover box 1 16 113716 O ring 2 17 113795 Plug 2 18 108620 Gasket 1 19 100156 Locknut 1 20 114021 Hose 1 21 206503 Tube Discharge RL 1 206501 Tube Discharge LR 1 22 114020 Hose 1 23 114020 Hose 1 24 110454 Nipple 1 25 107440 Elbow 3 4 street 1 26 100537 Cross 1 27 105994 Clamp hose 1 2...

Page 116: ...E 44DR Recycle Pump Assembly 2 1 3 4 7 6 5 108 ...

Page 117: ...eller 1 4 329281 Pump Housing 1 5 0501406 Screw 8 32 x 1 2 4 6 0501635 O ring 1 7 0502732 Seal Screw Housing 1 0502692 Pump Assembly Complete c w motor and items 1 7 1 Motor is not available as a separate service part E 44DR Recycle Pump Assembly Item Part Description Qty No No ...

Page 118: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 5 7 11 Single Tank Hot Water Coil Heat 110 ...

Page 119: ... 102444 E bp 34 NPT x 90 Brass 1 7 102490 Nipple 3 4 NPT x 3 1 2 Lg Brass 2 8 102775 Nipple 1 NPT 8 Lg Brass 1 9 103486 Nipple 3 4 NPT x 22 Lg Brass 1 10 107418 Tee 3 4 x 3 4 1 4 MPT Brass 1 11 109879 Fitting Compression 7 8 OD x 3 4 MPT Brass 2 12 111854 Pump HW Recirculator Bronze 1 13 111860 Flange kit 1 NPT Bronze Grundfoss 1 14 114463 Valve Check 3 4MxF NPT Brass spring loaded ball 1 15 31927...

Page 120: ...Double Tank Hot Water Coil Heat 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 21 44 112 ...

Page 121: ...NPT Brass 2 20 102651 Nipple 3 4 NPT x 2 Lg Brass 2 21 102666 Nipple 3 4 NPT 7 1 2 LG 2 22 102761 Nipple 1 NPT x 3 Lg 1 23 102762 Nipple 1 NPT x 3 1 2 Lg 1 24 102771 Nipple 1 NPT x 6 Lg 1 25 102775 Nipple 1 NPT x 8 Lg 1 26 103554 Nipple 1 12 x Close Brass 1 27 106709 Tee Red 1 x 1 x 1 4 NPT Brass 2 28 107440 Thermostat w capilliary 1 29 109789 Fitting Comp 7 8 OD x 3 4 MPT Brass 1 30 109887 Valve ...

Page 122: ...24 Sideloader 1 2 7 8 9 10 11 3 4 5 6 114 ...

Page 123: ... Bar Support 1 5 109282 Spacer 1 6 108875 Pin Cotter 3 32 x 1 2 2 7 328955 Bracket Support Sideloader 2 8 328941 24 L R Sideloader 1 328942 24 R L Sideloader 1 9 329317 1 24 Track R L Sideloader 1 329317 2 24 Track L R Sideloader 1 10 313598 Lever Pawl 1 11 328914 Bar Pawl 13 1 2 Lg 1 Item Part Description Qty No No ...

Page 124: ...30 Sideloader 1 2 7 8 9 10 11 3 4 5 6 116 ...

Page 125: ... Bar Support 2 4 312335 Pawl Pin Bar Support 2 5 109282 Spacer 2 6 108875 Pin Cotter 3 32 x 1 2 4 7 328955 Bracket Support Sideloader 2 8 328943 30 L R Sideloader 1 328944 30 R L Sideloader 1 9 329318 1 30 Track R L Sideloader 1 329318 2 30 Track L R Sideloader 1 10 313598 Lever Pawl 2 11 328915 Bar Pawl 19 1 2 Lg 1 ...

Page 126: ...1 2 Dish racks 118 ...

Page 127: ...119 Dish racks 1 101285 Rack Peg 1 2 101273 Rack Combination 1 Item Part Description Qty No No ...

Page 128: ...This Page Intentionally Left Blank Blank Page 120 ...

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Champion 44 LT, Installation And Operation Manual

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