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REV 42455-20130301

ENGLISH

 

42455

SAfETy RULES

Generator exhaust contains carbon monoxide, a 
colorless, odorless, poison gas. Breathing carbon 
monoxide will cause nausea, dizziness, fainting or 
death. If you start to feel dizzy or weak, get to fresh 
air immediately.

Operate generator outdoors only in a well ventilated 
area.
DO NOT operate the generator inside any building, 
including garages, basements, crawlspaces and 
sheds, enclosure or compartment, including the 
generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined 
area through windows, doors, vents or other 
openings.
DANGER CARBON MONOXIDE: using a generator 
indoors

 CAN KILL YOU IN MINUTES.

dANGER

Rotating parts can entangle hands, feet, hair, 
clothing and/or accessories. 
Traumatic amputation or severe laceration can result.

Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling 
drawstrings or items that could become caught.

dANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.

DO NOT use electrical cords that are worn, damaged 

or frayed.

DO NOT operate generator in wet weather.

DO NOT allow children or unqualified persons to 

operate or service the generator

Use a ground fault circuit interrupter (GFCI) in damp 

areas and areas containing conductive material such 

as metal decking.

Use approved transfer equipment to isolate generator 

from your electric utility and Notify your utility 

company before connecting your generator to your 

power system.

dANGER

Sparks can result in fire or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it 

cannot contact the plug.

DO NOT check for spark with the plug removed.

Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can 

occur on contact. 

Combustible material can catch fire on contact.

DO NOT touch hot surfaces.

Avoid contact with hot exhaust gases.

Allow equipment to cool before touching.

Maintain at least three feet of clearance on all sides 

to ensure adequate cooling.

Maintain at least five feet of clearance from 

combustible materials.

WARNING

Medical and Life Support Uses.

In case of emergency, call 911 immediately.
NEVER use this product to power life support 
devices or life support appliances.
NEVER use this product to power medical devices 
or medical appliances.
Inform your electricity provider immediately if you 
or anyone in your household depends on electrical 
euipment to live.
Inform your electrical provider immediately if a 
loss of power would cause you or anyone in your 
household to experience a medical emergency.

WARNING

The engine exhaust from this product contains 
chemicals known to the state of California to cause 
cancer, birth defects, or other reproductive harm.

WARNING

Read this manual thoroughly before operating your 
generator. Failure to follow instructions could result 
in serious injury or death.

WARNING

Summary of Contents for 42455

Page 1: ...gs CA 90670 USA 1 877 338 0999 www championpowerequipment com 1200 Starting Watts 1000 Max Rated Watts Continuous Use 900 Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions...

Page 2: ...ghtly from the image on the cover AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F W...

Page 3: ...12 Maintenance And Storage 13 Engine Maintenance 13 Oil 13 Spark Plugs 13 Air Filter 13 Spark Arrester 14 Adjustments 14 Maintenance Schedule 14 Generator Maintenance 15 Storage 15 Generator Storage 1...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...inds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of seriou...

Page 6: ...s metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can...

Page 7: ...nd let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas di...

Page 8: ...e Used to start the engine 3 Fuel Valve Turn this valve to the On position to supply fuel to the engine 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Recoil Start...

Page 9: ...s the output voltage of the generator Your 42455 Gasoline Powered Generator ships with the following parts Other Vibration Mount Engine Side 2 Vibration Mount Alternator Side 2 Nut M8 4 Flange Bolt M8...

Page 10: ...enerator 3 Carefully cut each corner of the box from top to bottom Fold each side flat on the ground to provide a surface area to install the wheel kit and support leg Assembly Attaching the Engine Vi...

Page 11: ...ires no additional lubrication for the life of the bearing NOTE DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the...

Page 12: ...regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately 0 64 cm in below the top of the tank to allow for fuel expansion DO NOT pump gas dir...

Page 13: ...ay be subject to additional rules and regulations Generators should be on a flat level surface at all times Even while not in operation Generators must have at least five feet of clearance from all co...

Page 14: ...TE Connecting Electrical Loads 1 Let the engine stabilize and warm up for a few minutes after starting 2 Plug in and turn on the desired 120 Volt AC single phase 60 Hz electrical loads DO NOT connect...

Page 15: ...w the engine to run for several minutes to stabilize 3 Plug in and turn on the first item It is best to attach the item with the largest load first 4 Allow the engine to stabilize 5 Plug in and turn o...

Page 16: ...oil drain plug with a 12 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add 0 42 qt 0 4 L of oil and replace oil fill...

Page 17: ...el line Adjustments The air fuel mixture is not adjustable Tampering with the governor can damage your generator and your electrical devices and will void your warranty CPE recommends that you contact...

Page 18: ...4 Turn the fuel valve to the Off position 5 Let the generator run until fuel starvation has stopped the engine This usually takes a few minutes 6 The generator needs to cool completely before cleaning...

Page 19: ...tions Model YF152FD 2 010 Displacement 80cc Type 4 Stroke OHV Start Type Recoil Spark Plugs OEM spark plug NHSP E6RTC Replacement spark plug NGK BPR6HS or equivalent Make certain the spark plug gap is...

Page 20: ...arts Diagram Specifications 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 34 35 36 37 38 30 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 38 57 58 59 60 3...

Page 21: ...ange Bolt M6 12 9 31 12 100100 01 Bracket Muffler 1 32 113 190002 01 End Housing 1KW 1 33 1 16674 0512 2 Flange Bolt M5 12 3 34 2 08 073 Flange Bolt M6 90 4 Part Number Description Qty 35 122 190003 0...

Page 22: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 74 75 76 77 7...

Page 23: ...1 40 12 050005 02 Piston 1 41 2 09 005 Circlip 16 1 2 42 12 050003 01 Wrist Pin 1 43 11 050303 00 Ring Oil 1 Part Number Description Qty 44 11 050302 00 Ring Second Piston 1 45 11 050301 00 Ring First...

Page 24: ...ENGINE BLOCK SPARKING PLUG GREEN YELLOW W G R B Y YELLOW BLACK GREEN WHITE RED G Y GENERATOR BLOCK EXW FW Y Y IGNITION COIL B W G Y W CONTROL BOX BLOCK ENG SW Y G Y CIRCUIT BREAKER MW R 10A Y Y G Y B...

Page 25: ...power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not prope...

Page 26: ...if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any electrical...

Page 27: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 28: ...all be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted...

Page 29: ...talled along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to s...

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