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11

  

REV 42455-20130301

ENGLISH

 

42455

OPERATION

Starting the Engine

1.  Make certain the generator is on a flat, level surface.
2.  Disconnect all electrical loads from the generator. 

Never start or stop the generator with electrical 
devices plugged in or turned on.

3.  Turn the Fuel Valve to the “ON” position.
4.  Flip the ignition switch to the “ON” position.
5.  Move the choke lever to the “CHOKE” position.
6.  RECOIL START: Pull the starter cord slowly until 

resistance is felt and then pull rapidly

7.  Do not over-choke. As soon as engine starts, move 

the choke lever to the “RUN” position.

If the engine starts but does not run make certain 
that the generator is on a flat, level surface. The 
engine is equipped with a low oil sensor that will 
prevent the engine from running when the oil level 
falls below a critical threshold.

NOTE

Keep choke lever in “Choke” position for only 1 
pull of the recoil starter. After first pull, move choke 
lever to the “Run” position for up to the next 3 
pulls of the recoil starter. Too much choke leads to 
sparkplug fouling/engine flooding due to the lack of 
incoming air. This will cause the engine not to start.

NOTE

Connecting Electrical Loads

1.  Let the engine stabilize and warm up for a few 

minutes after starting

2.  Plug in and turn on the desired 120 Volt AC single 

phase, 60 Hz electrical loads.

 

– DO NOT connect 3-phase loads to the generator.

 

– DO NOT connect 50 Hz loads to the generator.

 

– DO NOT overload the generator.

Connecting a generator to your electric utility 
company’s power lines or to another power source 
may be against the law. In addition this action, 
if done incorrectly, could damage your generator 
and appliances and could cause serious injury or 
even death to you or a utility worker who may be 
working on nearby power lines. If you plan to run a 
portable electric generator during an outage, please 
notify your electric utility company immediately 
and remember to plug your appliances directly 
into the generator. Do not plug the generator into 
any electric outlet in your home. Doing so could 
create a connection to the utility company power 
lines. You are responsible for ensuring that your 
generator’s electricity does not feed back into the 
electric utility power lines.
If the generator will be connected to a building 
electrical system, consult your local utility company 
or a qualified electrician. Connections must isolate 
generator power from utility power and must comply 
with all applicable laws and codes.

NOTE

Summary of Contents for 42455

Page 1: ...gs CA 90670 USA 1 877 338 0999 www championpowerequipment com 1200 Starting Watts 1000 Max Rated Watts Continuous Use 900 Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions...

Page 2: ...ghtly from the image on the cover AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F W...

Page 3: ...12 Maintenance And Storage 13 Engine Maintenance 13 Oil 13 Spark Plugs 13 Air Filter 13 Spark Arrester 14 Adjustments 14 Maintenance Schedule 14 Generator Maintenance 15 Storage 15 Generator Storage 1...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...inds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of seriou...

Page 6: ...s metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can...

Page 7: ...nd let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas di...

Page 8: ...e Used to start the engine 3 Fuel Valve Turn this valve to the On position to supply fuel to the engine 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Recoil Start...

Page 9: ...s the output voltage of the generator Your 42455 Gasoline Powered Generator ships with the following parts Other Vibration Mount Engine Side 2 Vibration Mount Alternator Side 2 Nut M8 4 Flange Bolt M8...

Page 10: ...enerator 3 Carefully cut each corner of the box from top to bottom Fold each side flat on the ground to provide a surface area to install the wheel kit and support leg Assembly Attaching the Engine Vi...

Page 11: ...ires no additional lubrication for the life of the bearing NOTE DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the...

Page 12: ...regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately 0 64 cm in below the top of the tank to allow for fuel expansion DO NOT pump gas dir...

Page 13: ...ay be subject to additional rules and regulations Generators should be on a flat level surface at all times Even while not in operation Generators must have at least five feet of clearance from all co...

Page 14: ...TE Connecting Electrical Loads 1 Let the engine stabilize and warm up for a few minutes after starting 2 Plug in and turn on the desired 120 Volt AC single phase 60 Hz electrical loads DO NOT connect...

Page 15: ...w the engine to run for several minutes to stabilize 3 Plug in and turn on the first item It is best to attach the item with the largest load first 4 Allow the engine to stabilize 5 Plug in and turn o...

Page 16: ...oil drain plug with a 12 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add 0 42 qt 0 4 L of oil and replace oil fill...

Page 17: ...el line Adjustments The air fuel mixture is not adjustable Tampering with the governor can damage your generator and your electrical devices and will void your warranty CPE recommends that you contact...

Page 18: ...4 Turn the fuel valve to the Off position 5 Let the generator run until fuel starvation has stopped the engine This usually takes a few minutes 6 The generator needs to cool completely before cleaning...

Page 19: ...tions Model YF152FD 2 010 Displacement 80cc Type 4 Stroke OHV Start Type Recoil Spark Plugs OEM spark plug NHSP E6RTC Replacement spark plug NGK BPR6HS or equivalent Make certain the spark plug gap is...

Page 20: ...arts Diagram Specifications 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 34 35 36 37 38 30 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 38 57 58 59 60 3...

Page 21: ...ange Bolt M6 12 9 31 12 100100 01 Bracket Muffler 1 32 113 190002 01 End Housing 1KW 1 33 1 16674 0512 2 Flange Bolt M5 12 3 34 2 08 073 Flange Bolt M6 90 4 Part Number Description Qty 35 122 190003 0...

Page 22: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 74 75 76 77 7...

Page 23: ...1 40 12 050005 02 Piston 1 41 2 09 005 Circlip 16 1 2 42 12 050003 01 Wrist Pin 1 43 11 050303 00 Ring Oil 1 Part Number Description Qty 44 11 050302 00 Ring Second Piston 1 45 11 050301 00 Ring First...

Page 24: ...ENGINE BLOCK SPARKING PLUG GREEN YELLOW W G R B Y YELLOW BLACK GREEN WHITE RED G Y GENERATOR BLOCK EXW FW Y Y IGNITION COIL B W G Y W CONTROL BOX BLOCK ENG SW Y G Y CIRCUIT BREAKER MW R 10A Y Y G Y B...

Page 25: ...power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not prope...

Page 26: ...if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any electrical...

Page 27: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 28: ...all be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted...

Page 29: ...talled along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to s...

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