Champion 42455 Owner'S Manual & Operating Instructions Download

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OWNER’S MANUAL & OPERATING INSTRUCTIONS

10006 Santa Fe Springs Road

Santa Fe Springs CA 90670

USA / 1-877-338-0999

www.championpowerequipment.com

1200 Starting Watts / 1000 Max Rated Watts /

Continuous Use - 900 Watts

PORTABLE GENERATOR

SAVE THESE INSTRUCTIONS

Important Safety Instructions
are included in this manual.

MADE IN CHINA

REV 42455-20130301

42455

MODEL NUMBER

Summary of Contents for 42455

Page 1: ...gs CA 90670 USA 1 877 338 0999 www championpowerequipment com 1200 Starting Watts 1000 Max Rated Watts Continuous Use 900 Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions...

Page 2: ...ghtly from the image on the cover AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F W...

Page 3: ...12 Maintenance And Storage 13 Engine Maintenance 13 Oil 13 Spark Plugs 13 Air Filter 13 Spark Arrester 14 Adjustments 14 Maintenance Schedule 14 Generator Maintenance 15 Storage 15 Generator Storage 1...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...inds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of seriou...

Page 6: ...s metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can...

Page 7: ...nd let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas di...

Page 8: ...e Used to start the engine 3 Fuel Valve Turn this valve to the On position to supply fuel to the engine 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Recoil Start...

Page 9: ...s the output voltage of the generator Your 42455 Gasoline Powered Generator ships with the following parts Other Vibration Mount Engine Side 2 Vibration Mount Alternator Side 2 Nut M8 4 Flange Bolt M8...

Page 10: ...enerator 3 Carefully cut each corner of the box from top to bottom Fold each side flat on the ground to provide a surface area to install the wheel kit and support leg Assembly Attaching the Engine Vi...

Page 11: ...ires no additional lubrication for the life of the bearing NOTE DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the...

Page 12: ...regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately 0 64 cm in below the top of the tank to allow for fuel expansion DO NOT pump gas dir...

Page 13: ...ay be subject to additional rules and regulations Generators should be on a flat level surface at all times Even while not in operation Generators must have at least five feet of clearance from all co...

Page 14: ...TE Connecting Electrical Loads 1 Let the engine stabilize and warm up for a few minutes after starting 2 Plug in and turn on the desired 120 Volt AC single phase 60 Hz electrical loads DO NOT connect...

Page 15: ...w the engine to run for several minutes to stabilize 3 Plug in and turn on the first item It is best to attach the item with the largest load first 4 Allow the engine to stabilize 5 Plug in and turn o...

Page 16: ...oil drain plug with a 12 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add 0 42 qt 0 4 L of oil and replace oil fill...

Page 17: ...el line Adjustments The air fuel mixture is not adjustable Tampering with the governor can damage your generator and your electrical devices and will void your warranty CPE recommends that you contact...

Page 18: ...4 Turn the fuel valve to the Off position 5 Let the generator run until fuel starvation has stopped the engine This usually takes a few minutes 6 The generator needs to cool completely before cleaning...

Page 19: ...tions Model YF152FD 2 010 Displacement 80cc Type 4 Stroke OHV Start Type Recoil Spark Plugs OEM spark plug NHSP E6RTC Replacement spark plug NGK BPR6HS or equivalent Make certain the spark plug gap is...

Page 20: ...arts Diagram Specifications 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 34 35 36 37 38 30 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 38 57 58 59 60 3...

Page 21: ...ange Bolt M6 12 9 31 12 100100 01 Bracket Muffler 1 32 113 190002 01 End Housing 1KW 1 33 1 16674 0512 2 Flange Bolt M5 12 3 34 2 08 073 Flange Bolt M6 90 4 Part Number Description Qty 35 122 190003 0...

Page 22: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 74 75 76 77 7...

Page 23: ...1 40 12 050005 02 Piston 1 41 2 09 005 Circlip 16 1 2 42 12 050003 01 Wrist Pin 1 43 11 050303 00 Ring Oil 1 Part Number Description Qty 44 11 050302 00 Ring Second Piston 1 45 11 050301 00 Ring First...

Page 24: ...ENGINE BLOCK SPARKING PLUG GREEN YELLOW W G R B Y YELLOW BLACK GREEN WHITE RED G Y GENERATOR BLOCK EXW FW Y Y IGNITION COIL B W G Y W CONTROL BOX BLOCK ENG SW Y G Y CIRCUIT BREAKER MW R 10A Y Y G Y B...

Page 25: ...power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not prope...

Page 26: ...if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any electrical...

Page 27: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 28: ...all be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted...

Page 29: ...talled along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to s...

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