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REV 41537-20120730  

22

41537

 

ENGLISH

TROUBLESHOOTING

for further technical support:

Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
tech@championpowerequipment .com

Problem

Cause

Solution

Generator will not start

No fuel

Add fuel

Faulty spark plug

Replace spark plug

Unit loaded during start up

Remove load from unit

Generator will not start;

Low oil level

Fill crankcase to the proper level

Place generator on a flat, level surface

Generator starts but runs roughly

Choke in the wrong position .

Adjust choke .

Spark plug wire loose

Attach wire to spark plug

Generator shuts down during operation

Out of fuel

Fill fuel tank

Low oil level

Fill crankcase to the proper level . Place 
generator on a flat, level surface

Generator cannot supply enough power or 
overheating

Generator is overloaded

Review load and adjust . See “Power 
Management”

Insufficient ventilation

Check for air restriction . Move to a well 
ventilated area

No AC output

Cable not properly connected

Check all connections

Connected device is defective

Replace defective device

Circuit breaker is open

Reset circuit breaker

Faulty brush assembly

Replace brush assembly (Service Center)

Faulty AVR (auto voltage regulator)

Replace AVR (Service Center)

Loose wiring

Inspect and tighten wiring connections

Other

Contact the help line .

Generator gallops

Engine governor defective

Contact the help line

Repeated circuit breaker tripping

Overload

Review load and adjust . See “Power 
Management”

Faulty cords or device

Check for damaged, bare or frayed wires . 
Replace defective device

Summary of Contents for 41537

Page 1: ...Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 41537 20120730 41537 MODEL NUMBE...

Page 2: ...the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Ca...

Page 3: ...aintenance 13 Oil 13 Spark Plugs 13 Air Filter 13 Spark Arrester 14 Cleaning 14 Adjustments 14 Maintenance Schedule 14 Generator Maintenance 15 Storage 15 Generator Storage 15 Disconnect the Battery 1...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can r...

Page 7: ...or off and let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pum...

Page 8: ...choke valve Used when starting a cold engine 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Sta...

Page 9: ...inst electrical overloads Push to reset breaker 4 120 240 Volt AC 30 Amp Twist Lock Receptacle NEMA L14 30R May be used to supply electrical power for the operation of 120 and or 240 Volt AC 30 Amp si...

Page 10: ...lange Bolt M10x120 for Wheel 2 Bushing 2 Flat Washer 10 2 Nut M10 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Nut M8 2 Other 25 ft 7 62 m Generator Cable 1 Oil 1 16 qt 1 1 L...

Page 11: ...d oil tip the generator on it s side 2 Slide the M10x120 wheel bolt through the washer sleeve and wheel 3 Slide the bolt through the mount point on the frame 4 Fasten securely with the M10 nut 5 Repea...

Page 12: ...sion 6 Screw on the fuel cap and wipe away any spilled fuel Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock A ground terminal connected to t...

Page 13: ...ive equipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations Voltage fluctuation may impair the proper fu...

Page 14: ...connection to the utility company power lines You are responsible for ensuring that your generator s electricity does not feed back into the electric utility power lines If the generator will be conn...

Page 15: ...evations the standard main jet must be used Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance WARNING...

Page 16: ...clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter in the assembly 7 Reattach the air filter cover and snap in place Spark Plugs 1 Remove the spark plug...

Page 17: ...he end of the spark arrester to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if i...

Page 18: ...ded periods of time make sure that the Ignition Switch the Fuel Valve and the Battery Switch are set in the the the OFF position and the battery leads have been disconnected from the battery DANGER A...

Page 19: ...Frequency 60 Hz Fuel Capacity 5 9 gallons 22 4 L Gross Weight 236 6 lbs 107 3 kg Net Weight 219 3 lbs 99 7 kg Height 26 0 inches 66 1 cm Width 27 1 inches 68 8 cm Length 27 7 inches 70 48 cm Specific...

Page 20: ...6 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 38 44 45 46 37 38 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 26 24 85 86 87...

Page 21: ...0 1 55 ST07FD 02011100 Stator Assembly 1 56 GB7244 10 locking washer 10 1 57 GB96 10 Washer 10 1 58 ST07FD 02011200 Rotor Assembly 1 59 GB5789 M6 8 Flange Bolt M6 8 2 60 ST05FD 1151600 Air Guide 1 Par...

Page 22: ...19 REV 41537 20120730 ENGLISH 41537 Specifications Engine Parts Diagram...

Page 23: ...0003 Second ring set 1 57 ST190F 1050002 First ring set 1 58 ST188F 1030013 Dowel pin 2 59 ST190F 1030008 G Cylinder head casket 1 60 ST188F 1080001 G Shroud 1 61 ST190F 2 1011000 G Head comp 1 Part N...

Page 24: ...21 REV 41537 20120730 ENGLISH 41537 Wiring Diagram Specifications...

Page 25: ...e to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient venti...

Page 26: ...r labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any ele...

Page 27: ...diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EM...

Page 28: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 29: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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