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REV 41537-20120730  

8

41537

 

ENGLISH

ASSEMBLy

Your generator requires some assembly . This unit ships 
from our factory without oil . It must be properly serviced 
with fuel and oil before operation .
If you have any questions regarding the assembly of your 
generator, call our help line at 1-877-338-0999 . Please 
have your serial number and model number available .

Remove the Generator from the Shipping Carton

1 .  Set the shipping carton on a solid, flat surface .
2 .  Remove everything from the carton except the 

generator .

3 .  Carefully cut each corner of the box from top to 

bottom . Fold each side flat on the ground to provide a 
surface area to install the wheel kit and support leg .

Install the Wheel Kit

You will need the following tools to install the wheels:
•  17 mm wrench OR adjustable wrench (not included)
•  Socket wrench with a 16 mm socket (not included)
•  Pliers (not included)

1 .  Before adding fuel and oil, tip the generator on it’s side .
2 .  Slide the M10x120 wheel bolt through the washer, 

sleeve and wheel .

3 .  Slide the bolt through the mount point on the frame .
4 .  Fasten securely with the M10 nut .
5 .  Repeat steps 2-4 to attach the second wheel .

Install the Support Leg

1 .  Attach the support leg to the generator frame with 

cap screws (M8x16) and nuts (M8) .

2 .  Tip the generator slowly so that it rests on the 

wheels and support leg .

The wheel kit is not intended for over-the-road use . 

CAUTION

Connect the Battery

1 .  Remove the protective cover from the red (+) lead on 

the battery .

2 .  Attach the red (+) lead to the red (+) terminal on the 

battery with the cap screw (M5x10) and secure with 
the lock washer (M5) .

3 .  Repeat steps 1-2 for the black (–) battery lead .

1 .  Place the generator on a flat, level surface .

The recommended oil type is 10W-30 4-cycle 
automotive oil . 

NOTE

Add Engine Oil

DO NOT attempt to crank or start the engine before 
it has been properly filled with the recommended 
type and amount of oil . Damage to the generator as 
a result of failure to follow these instructions will 
void your warranty .

CAUTION

Summary of Contents for 41537

Page 1: ...Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 41537 20120730 41537 MODEL NUMBE...

Page 2: ...the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Ca...

Page 3: ...aintenance 13 Oil 13 Spark Plugs 13 Air Filter 13 Spark Arrester 14 Cleaning 14 Adjustments 14 Maintenance Schedule 14 Generator Maintenance 15 Storage 15 Generator Storage 15 Disconnect the Battery 1...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can r...

Page 7: ...or off and let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pum...

Page 8: ...choke valve Used when starting a cold engine 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Sta...

Page 9: ...inst electrical overloads Push to reset breaker 4 120 240 Volt AC 30 Amp Twist Lock Receptacle NEMA L14 30R May be used to supply electrical power for the operation of 120 and or 240 Volt AC 30 Amp si...

Page 10: ...lange Bolt M10x120 for Wheel 2 Bushing 2 Flat Washer 10 2 Nut M10 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Nut M8 2 Other 25 ft 7 62 m Generator Cable 1 Oil 1 16 qt 1 1 L...

Page 11: ...d oil tip the generator on it s side 2 Slide the M10x120 wheel bolt through the washer sleeve and wheel 3 Slide the bolt through the mount point on the frame 4 Fasten securely with the M10 nut 5 Repea...

Page 12: ...sion 6 Screw on the fuel cap and wipe away any spilled fuel Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock A ground terminal connected to t...

Page 13: ...ive equipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations Voltage fluctuation may impair the proper fu...

Page 14: ...connection to the utility company power lines You are responsible for ensuring that your generator s electricity does not feed back into the electric utility power lines If the generator will be conn...

Page 15: ...evations the standard main jet must be used Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance WARNING...

Page 16: ...clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter in the assembly 7 Reattach the air filter cover and snap in place Spark Plugs 1 Remove the spark plug...

Page 17: ...he end of the spark arrester to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if i...

Page 18: ...ded periods of time make sure that the Ignition Switch the Fuel Valve and the Battery Switch are set in the the the OFF position and the battery leads have been disconnected from the battery DANGER A...

Page 19: ...Frequency 60 Hz Fuel Capacity 5 9 gallons 22 4 L Gross Weight 236 6 lbs 107 3 kg Net Weight 219 3 lbs 99 7 kg Height 26 0 inches 66 1 cm Width 27 1 inches 68 8 cm Length 27 7 inches 70 48 cm Specific...

Page 20: ...6 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 38 44 45 46 37 38 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 26 24 85 86 87...

Page 21: ...0 1 55 ST07FD 02011100 Stator Assembly 1 56 GB7244 10 locking washer 10 1 57 GB96 10 Washer 10 1 58 ST07FD 02011200 Rotor Assembly 1 59 GB5789 M6 8 Flange Bolt M6 8 2 60 ST05FD 1151600 Air Guide 1 Par...

Page 22: ...19 REV 41537 20120730 ENGLISH 41537 Specifications Engine Parts Diagram...

Page 23: ...0003 Second ring set 1 57 ST190F 1050002 First ring set 1 58 ST188F 1030013 Dowel pin 2 59 ST190F 1030008 G Cylinder head casket 1 60 ST188F 1080001 G Shroud 1 61 ST190F 2 1011000 G Head comp 1 Part N...

Page 24: ...21 REV 41537 20120730 ENGLISH 41537 Wiring Diagram Specifications...

Page 25: ...e to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient venti...

Page 26: ...r labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any ele...

Page 27: ...diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EM...

Page 28: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 29: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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