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REV 41430-20130527

ENGLISH

 

41430

SAFETY RULES

Generator exhaust contains carbon monoxide, a 
colorless, odorless, poison gas. Breathing carbon 
monoxide will cause nausea, dizziness, fainting or 
death. If you start to feel dizzy or weak, get to fresh 
air immediately.

Operate generator outdoors only in a well ventilated 
area.
DO NOT operate the generator inside any building, 
including garages, basements, crawlspaces and 
sheds, enclosure or compartment, including the 
generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined 
area through windows, doors, vents or other 
openings.

DANGER CARBON MONOXIDE:

 using a generator 

indoors

 CAN KILL YOU IN MINUTES

.

DANGER

Rotating parts can entangle hands, feet, hair, 
clothing and/or accessories. 
Traumatic amputation or severe laceration can result.

Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling 
drawstrings or items that could become caught.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.

DO NOT use electrical cords that are worn, damaged 

or frayed.

DO NOT operate generator in wet weather.

DO NOT allow children or unqualified persons to 

operate or service the generator

Use a ground fault circuit interrupter (GFCI) in damp 

areas and areas containing conductive material such 

as metal decking.

Use approved transfer equipment to isolate generator 

from your electric utility and Notify your utility 

company before connecting your generator to your 

power system.

DANGER

Sparks can result in fire or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it 

cannot contact the plug.

DO NOT check for spark with the plug removed.

Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can 

occur on contact. 

Combustible material can catch fire on contact.

DO NOT touch hot surfaces.

Avoid contact with hot exhaust gases.

Allow equipment to cool before touching.

Maintain at least three feet of clearance on all sides 

to ensure adequate cooling.

Maintain at least five feet of clearance from 

combustible materials.

WARNING

Medical and Life Support Uses.

In case of emergency, call 911 immediately.
NEVER use this product to power life support 
devices or life support appliances.
NEVER use this product to power medical devices 
or medical appliances.
Inform your electricity provider immediately if you 
or anyone in your household depends on electrical 
equipment to live.
Inform your electrical provider immediately if a 
loss of power would cause you or anyone in your 
household to experience a medical emergency.

WARNING

The engine exhaust from this product contains 
chemicals known to the state of California to cause 
cancer, birth defects, or other reproductive harm.

WARNING

Read this manual thoroughly before operating your 
generator. Failure to follow instructions could result 
in serious injury or death.

WARNING

Summary of Contents for 41430

Page 1: ...e Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual 41430 MODEL NUMBER 9375 Starting Watts 7500 Rated...

Page 2: ...roduct contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is desi...

Page 3: ...Air Filter 14 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenance 15 Storage 16 Generator Storage 16 Battery 16 Charge the Battery 16 Disconnect the Battery 16...

Page 4: ...information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most fro...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can r...

Page 7: ...ay create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention require...

Page 8: ...choke valve Used when starting a cold engine 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Recoil Star...

Page 9: ...be used to supply electrical power for the operation of 120 Volt AC 20 Amp single phase 60 Hz electrical loads 5 120 240 Volt AC 30 Amp Twist Lock Receptacle NEMA L14 30R May be used to supply electri...

Page 10: ...ng parts Wheel Kit 10 in Wheel 2 Pin Roll 16x100 for wheel 2 Garter Spring B for wheel 2 Handle 1 Pin Roll 8x45 for handle 2 Garter Spring B for handle 2 Support Leg w Vibration Mounts 1 Flange Bolt M...

Page 11: ...h the wheel 39 from the outside 3 Slide the pin roll through the mount point on the frame 4 Secure the Garter Spring B 40 5 Repeat steps 2 4 to attach the second wheel Install the Support Leg 1 Align...

Page 12: ...evel in the crankcase falls below the threshold level CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil...

Page 13: ...manufacture s warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel 1 Us...

Page 14: ...hen positioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrical...

Page 15: ...Disconnect all electrical loads from the generator Never start or stop the generator with electrical devices plugged in or turned on 3 Turn the Fuel Valve to the ON position 4 Move the choke lever to...

Page 16: ...ow the engine to run for several minutes to stabilize 3 Plug in and turn on the first item It is best to attach the item with the largest load first 4 Allow the engine to stabilize 5 Plug in and turn...

Page 17: ...rate in clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter in the assembly 7 Reattach the air filter cover and snap in place Spark Plugs 1 Remove the spa...

Page 18: ...mance CAUTION MAINTENANCE AND STORAGE Federal and local laws and administrative requirements indicate when and where spark arresters are required When ordered spark arresters are required for operatio...

Page 19: ...the engine recoil cord If the battery voltage is extremely low the charging circuit may not be able to re charge the battery In this case the battery must be connected to a standard automotive style b...

Page 20: ...valve adjustment procedure is on www championpowerequipment com Spark Plugs OEM spark plug NHSP F6RTC Replacement spark plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 6 0 8 mm or...

Page 21: ...REV 41430 20130527 18 41430 ENGLISH Wiring Diagram SPECIFICATIONS...

Page 22: ...19 REV 41430 20130527 ENGLISH 41430 SPECIFICATIONS Parts Diagram...

Page 23: ...e Assembly 1 1 43 17962 H59 0101 Connection Tube Assembly 2 1 44 6114D B98 0101 Carbon Canister 1 Part Number Description Qty 45 6110M H10 01016X holder Carbon Canister 1 46 08216 9999 0601 Cable Ties...

Page 24: ...21 REV 41430 20130527 ENGLISH 41430 SPECIFICATIONS Engine Parts Diagram...

Page 25: ...000 Bolt Motor 2 63 92102 0TM6207EP64 Bearing TM6207E P64 1 64 13230 Z6M 0200 Crankshaft 1 Part Number Description Qty 65 24620 PB52 0100 Gear Governor 1 66 91302 90651013000 Washer 6 5 1 13 1 67 2462...

Page 26: ...e to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient venti...

Page 27: ...labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any elec...

Page 28: ...ts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTRO...

Page 29: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 30: ...rburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original pur...

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