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REV 41430-20130527

ENGLISH

 

41430

TROUBLESHOOTING

For further technical support:

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
[email protected]

Problem

Cause

Solution

Generator will not start

No fuel

Add fuel

Faulty spark plug

Replace spark plug

Unit loaded during start up

Remove load from unit

Generator will not start;
Generator starts but runs roughly

Low oil level

Fill crankcase to the proper level
Place generator on a flat, level surface

Choke in the wrong position

Adjust choke

Spark plug wire loose

Attach wire to spark plug

Generator shuts down during operation

Out of fuel

Fill fuel tank

Low oil level

Fill crankcase to the proper level. Place 
generator on a flat, level surface

Generator cannot supply enough power or 
overheating

Generator is overloaded

Review load and adjust. See “Power 
Management”

Insufficient ventilation

Check for air restriction. Move to a well 
ventilated area

No AC output

Cable not properly connected

Check all connections

Connected device is defective

Replace defective device

Circuit breaker is open

Reset circuit breaker

Faulty brush assembly

Replace brush assembly (Service Center)

Faulty AVR (auto voltage regulator)

Replace AVR (Service Center)

Loose wiring

Inspect and tighten wiring connections

Other

Contact the help line

Generator gallops

Engine governor defective

Contact the help line

Repeated circuit breaker tripping

Overload

Review load and adjust. See “Power 
Management”

Faulty cords or device

Check for damaged, bare or frayed wires. 
Replace defective device

Summary of Contents for 41430

Page 1: ...e Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual 41430 MODEL NUMBER 9375 Starting Watts 7500 Rated...

Page 2: ...roduct contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is desi...

Page 3: ...Air Filter 14 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenance 15 Storage 16 Generator Storage 16 Battery 16 Charge the Battery 16 Disconnect the Battery 16...

Page 4: ...information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most fro...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can r...

Page 7: ...ay create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention require...

Page 8: ...choke valve Used when starting a cold engine 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Recoil Star...

Page 9: ...be used to supply electrical power for the operation of 120 Volt AC 20 Amp single phase 60 Hz electrical loads 5 120 240 Volt AC 30 Amp Twist Lock Receptacle NEMA L14 30R May be used to supply electri...

Page 10: ...ng parts Wheel Kit 10 in Wheel 2 Pin Roll 16x100 for wheel 2 Garter Spring B for wheel 2 Handle 1 Pin Roll 8x45 for handle 2 Garter Spring B for handle 2 Support Leg w Vibration Mounts 1 Flange Bolt M...

Page 11: ...h the wheel 39 from the outside 3 Slide the pin roll through the mount point on the frame 4 Secure the Garter Spring B 40 5 Repeat steps 2 4 to attach the second wheel Install the Support Leg 1 Align...

Page 12: ...evel in the crankcase falls below the threshold level CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil...

Page 13: ...manufacture s warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel 1 Us...

Page 14: ...hen positioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrical...

Page 15: ...Disconnect all electrical loads from the generator Never start or stop the generator with electrical devices plugged in or turned on 3 Turn the Fuel Valve to the ON position 4 Move the choke lever to...

Page 16: ...ow the engine to run for several minutes to stabilize 3 Plug in and turn on the first item It is best to attach the item with the largest load first 4 Allow the engine to stabilize 5 Plug in and turn...

Page 17: ...rate in clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter in the assembly 7 Reattach the air filter cover and snap in place Spark Plugs 1 Remove the spa...

Page 18: ...mance CAUTION MAINTENANCE AND STORAGE Federal and local laws and administrative requirements indicate when and where spark arresters are required When ordered spark arresters are required for operatio...

Page 19: ...the engine recoil cord If the battery voltage is extremely low the charging circuit may not be able to re charge the battery In this case the battery must be connected to a standard automotive style b...

Page 20: ...valve adjustment procedure is on www championpowerequipment com Spark Plugs OEM spark plug NHSP F6RTC Replacement spark plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 6 0 8 mm or...

Page 21: ...REV 41430 20130527 18 41430 ENGLISH Wiring Diagram SPECIFICATIONS...

Page 22: ...19 REV 41430 20130527 ENGLISH 41430 SPECIFICATIONS Parts Diagram...

Page 23: ...e Assembly 1 1 43 17962 H59 0101 Connection Tube Assembly 2 1 44 6114D B98 0101 Carbon Canister 1 Part Number Description Qty 45 6110M H10 01016X holder Carbon Canister 1 46 08216 9999 0601 Cable Ties...

Page 24: ...21 REV 41430 20130527 ENGLISH 41430 SPECIFICATIONS Engine Parts Diagram...

Page 25: ...000 Bolt Motor 2 63 92102 0TM6207EP64 Bearing TM6207E P64 1 64 13230 Z6M 0200 Crankshaft 1 Part Number Description Qty 65 24620 PB52 0100 Gear Governor 1 66 91302 90651013000 Washer 6 5 1 13 1 67 2462...

Page 26: ...e to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient venti...

Page 27: ...labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any elec...

Page 28: ...ts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTRO...

Page 29: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 30: ...rburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original pur...

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