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Specifications 

20 

 

Rev 76503-20100120 - English

 

No. 

Part Number 

Description 

Qty 

52 

ST160F--1110102 

Governor weight pin 

53 

ST160F--1110104 

Governor shaft 

54 

ST160F--1110103 

Governor holder clip 

55 

ST160F--1110107 

Governor weight 

56 

ST168F-1040014 

Valve Oil seal 

57 

ST160F--1110105-A 

Governor cover 

58 

ST168F-2-1050001-Q 

Crankshaft comp 

59 

ST168F--1030008-G 

Case over packing 

60 

ST160F--1030001-B 

Oil filler cap assembly 

61 

ST160F--1030002 

Oil filler cap packing 

62 

ST168F-1030007-5/16-G 

Crankcase cover 

63 

GB5789--86-FB8-32 

Flange bolt 8*32 

64 

ST168F-1090100 

Air cleaner cover nut 

65 

ST168F-1090001-G 

Air cleaner cover 

66 

ST168F-1090200-C 

Air cleaner element 

67 

ST168F-1090500-G 

Air cleaner elbow comp 

68 

GB5789--86-FB6-25 

Flange bolt 6*25 

69 

ST160F-1123000-G 

Ignition 

70 

152FMD--1001007 

Dowel pin 10*16 

71 

GB5789--86-FB8-55 

Flange bolt 8*55 

72 

ST160F--1130004 

Carburetor washer 

73 

ST160F--1130100 

Choke level comp 

74 

ST168F-2-1130000-G 

Carburetor assembly 

75 

ST160F--1130003-CPE 

Carburetor packing 

76 

ST168F--1130001 

Carburetor insulator 

77 

ST168F--1130002-CPE 

Insulator packing 

78 

ST160F--1010001 

Stud bolt 6*110 

79 

ST168F-2-1010100-G 

Cylinder head comp 

80 

ST168F-2-1030009-G 

Cylinder head gasket 

81 

ST168F--1040002 

Intake valve 

82 

ST168F--1040006 

Exhaust valve 

83 

ST168F-2-1040013 

Valve lifter 

84 

ST168F-1030015-G 

Dowel pin 9*14 

85 

ST168F-2-1041000 

Camshaft assembly 

86 

4X7.5X19-GB1099-79 

Key 

87 

ST160F--1020001 

Breather tube 

88 

ST168F--1040024 

Rectify bolt 

89 

ST160F--1020002-A 

Head over packing 

90 

ST168F--1020100-C 

Head over comp 

91 

ST168F--1040022 

Entrance rocker 

92 

ST168F--1040021 

Rocker axes 

93 

ST160F--1040008 

Valve rotator 

94 

ST160F--1040001 

Intake valve spring retainer 

95 

ST160F--1040007 

Exhaust valve spring retainer 

96 

ST160F--1040003 

Valve spring 

97 

ST160F--1124000 

Spark plug 

98 

ST168F--1040025 

Locknut 

99 

ST168F--1040023 

Exhaust rocker 

100 

ST168F--1040026 

Valve rocker arm 

101 

ST168F--1040027 

Pivot bolt 

102 

ST168F--1040005 

Push rod 

103 

GB16674.1-FB5-8 

Flange bolt M5*8 

104 

GB848-85-W5 

Washer 

φ

105 

GB859-87-SW5 

Spring washer 

φ

Summary of Contents for 2400 PSI - 2.2 GPM

Page 1: ...006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 3000 PSI 2 5 GPM PRESSURE WASHER Owner s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions a...

Page 2: ......

Page 3: ...ance 12 Oil 12 Spark Plugs 12 Air Filter 12 Cleaning 13 Adjustments 13 Maintenance Schedule 13 Pressure Washer Maintenance 13 Cleaning Spray Nozzle 13 Storage 14 Engine Storage 14 Pressure Washer Stor...

Page 4: ......

Page 5: ...ure barbecue grills gardening tools and more Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our acc...

Page 6: ...mminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or seri...

Page 7: ...or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear...

Page 8: ...ug wire When storing the pressure washer Store away from sparks open flames pilot lights heat and other sources of ignition CAUTION Improper treatment or use of the pressure washer can damage it short...

Page 9: ...ng the unit WARNING DO NOT let water in the pump freeze See Storage section in the manual for instructions regarding winter storage If water has frozen in the pressure washer thaw the pressure washer...

Page 10: ...ssure Washer 1 Muffler 2 Fuel Tank 3 Engine Switch 4 Fuel Valve Knob 5 Recoil Starter Used to start the engine 6 Throttle Controls the engine speed 7 Choke Lever Used to start the engine 8 Air Cleaner...

Page 11: ...ev 76503 20100120 English 7 Parts Included Your 76503 Gasoline Powered Pressure Washer ships with the following parts Gun Assembly Pressure Gun 1 piece Lance 1 piece Hose 1 piece Oil Funnel 1 piece Sp...

Page 12: ...ed CAUTION The engine is equipped with a low oil shutoff and will stop when the oil level in the crankcase falls below the threshold level NOTE Check oil often during the break in period Refer to the...

Page 13: ...e fuel valve to the ON position to the left See image below 3 Move the choke lever Item A to the Choke position to the left 4 Pull the starter cord slowly until resistance is felt and then pull rapidl...

Page 14: ...asks Pressure washer detergents are as thick as water Using thicker detergents like dish soap will clog the chemical injection system NOTE Use only detergents specially formulated for pressure washers...

Page 15: ...e unit for more than one minute without spraying water causes heat to build up in the pump In the event that the pump gets too hot a thermal relief valve will open to release the hot water Running the...

Page 16: ...add oil 5 Add 0 63 qt 0 6 L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use...

Page 17: ...e oil if operating under heavy load or in hot environments Every 100 hours or every season Change oil Clean Adjust spark plug Check Adjust valve clearance Clean fuel tank and filter Every 3 years Repl...

Page 18: ...ore storage 2 Turn off the fuel supply at the fuel valve 3 Clean the pressure washer according to the instructions in the Maintenance section 4 Store the unit in a clean dry area out of direct sunligh...

Page 19: ...nleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 0 63 qt 0 6 L Spark Plugs Your pressure washer comes equipped with a 19 mm long reach plug Intermittent use less than 1 hour mon...

Page 20: ...Specifications 16 Rev 76503 20100120 English Pressure Washer Parts Diagram...

Page 21: ...252300 00 Nozzle 15 1 13 819 252300 01 Nozzle 25 1 14 819 252300 02 Nozzle 40 1 15 819 252300 03 Nozzle Detergent 1 16 ST22QXP 2100003 Grommet 4 17 819 200701 01 Handle 2 1 18 819 250100 00 Compressi...

Page 22: ...Specifications 18 Rev 76503 20100120 English Engine Parts Diagram...

Page 23: ...4 Governor arm bolt 1 24 ST168F 1111000 Control assembly 1 25 ST160F 1110108 Governor washer 2 26 GB5789 86 FB6 8 Flange bolt M6 8 5 27 ST188F 1060004 Ratchet guide spring 1 28 ST160F 1061200 Recoil s...

Page 24: ...00 G Carburetor assembly 1 75 ST160F 1130003 CPE Carburetor packing 1 76 ST168F 1130001 Carburetor insulator 1 77 ST168F 1130002 CPE Insulator packing 1 78 ST160F 1010001 Stud bolt 6 110 2 79 ST168F 2...

Page 25: ...G Shroud comp 1 ST168F 1050007 First ring set 1 ST168F 1050006 Second ring set 1 114 ST168F 1050200 Oil ring comp 1 115 ST168F II 1050005 Piston 1 116 ST168F 1050004 Piston pin clip 2 117 ST168F 10500...

Page 26: ...ot reach high pressure Not enough inlet water Turn garden hose water on full force Poor inlet water supply Turn garden hose water on full force Check hose for leaks blockage or kinks Garden hose inlet...

Page 27: ...t prior authorization or at an unauthorized repair facility will not be covered by this warranty Warranty Exclusions This warranty does not cover the following repairs and equipment Normal Wear Pressu...

Page 28: ...te to state Your state may also have other rights you may be entitled to that are not listed within this warranty Contact Information Address Champion Power Equipment Inc Customer Service 10006 Santa...

Page 29: ...subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WAR...

Page 30: ...ranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for rep...

Page 31: ...r CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is a...

Page 32: ...Notes 28 Rev 76503 20100120 English Notes...

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