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Maintenance 

12 

 

Rev 76503-20100120 - English

 

Maintenance 

The owner/operator is responsible for all 
periodic maintenance.  

 WARNING 

Never operate a damaged or defective pressure 
washer. 
 

 

 WARNING 

Improper maintenance will void your warranty. 
 

 

  NOTICE 

Maintenance, replacement, or repair of emission 
control devices and systems may be performed 
by any non-road engine repair establishment or 
individual. 
 

 
Complete all scheduled maintenance in a 
timely manner. Correct any issue before 
operating the pressure washer.  
 

  NOTE 

For service or parts assistance, contact our help 
line at 1-877-338-0999. 
 

Engine Maintenance 

To prevent accidental starting, remove and 
ground spark plug wire before performing 
any service. 

Oil 

Change oil when the engine is warm. Refer 
to the oil specification to select the proper 
grade of oil for your operating environment. 
1.

 

Remove the oil drain plug with a 12 mm 
socket and extension. 

2.

 

Allow the oil to drain completely. 

3.

 

Replace the drain plug. 

4.

 

Remove oil fill cap/dipstick to add oil. 

5.

 

Add 0.63 qt (0.6 L) of oil and replace oil 
fill cap/dipstick. 

6.

 

Dispose of used oil at an approved waste 
management facility. 

 

 

Spark Plugs 

1.

 

Remove the spark plug cable from the 
spark plug. 

2.

 

Use the spark plug tool that shipped 
with your pressure washer to remove the 
plug. 

3.

 

Inspect the electrode on the plug. It 
must be clean and not worn to produce 
the spark required for ignition. 

4.

 

Make certain the spark plug gap is 0.7 - 
0.8mm (0.028 - 0.031 in.). 

5.

 

Refer to the spark plug recommendation 
chart when replacing the plug. 

6.

 

Carefully thread the plug into the 
engine. 

7.

 

Use the spark plug tool to firmly install 
the plug. 

8.

 

Attach the spark plug wire to the plug. 

Air Filter 

1.

 

Unscrew wing nut to remove the air 
filter cover. 

2.

 

Remove the air filter.  

3.

 

Separate the foam element and the 
paper element. 

4.

 

Tap the paper filter element to remove 
dirt and debris.  Use compressed air (25 
PSI) to clear debris. 

5.

 

For the foam element: Wash in liquid 
detergent and water. Squeeze 
thoroughly dry in a clean cloth. 

6.

 

Saturate in clean engine oil.  

7.

 

Squeeze in a clean, absorbent cloth to 
remove all excess oil. 

8.

 

Reassemble the two elements and 
reattach.  

9.

 

Reattach the air filter cover and tighten 
wing nut. 

Summary of Contents for 2400 PSI - 2.2 GPM

Page 1: ...006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 3000 PSI 2 5 GPM PRESSURE WASHER Owner s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions a...

Page 2: ......

Page 3: ...ance 12 Oil 12 Spark Plugs 12 Air Filter 12 Cleaning 13 Adjustments 13 Maintenance Schedule 13 Pressure Washer Maintenance 13 Cleaning Spray Nozzle 13 Storage 14 Engine Storage 14 Pressure Washer Stor...

Page 4: ......

Page 5: ...ure barbecue grills gardening tools and more Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our acc...

Page 6: ...mminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or seri...

Page 7: ...or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear...

Page 8: ...ug wire When storing the pressure washer Store away from sparks open flames pilot lights heat and other sources of ignition CAUTION Improper treatment or use of the pressure washer can damage it short...

Page 9: ...ng the unit WARNING DO NOT let water in the pump freeze See Storage section in the manual for instructions regarding winter storage If water has frozen in the pressure washer thaw the pressure washer...

Page 10: ...ssure Washer 1 Muffler 2 Fuel Tank 3 Engine Switch 4 Fuel Valve Knob 5 Recoil Starter Used to start the engine 6 Throttle Controls the engine speed 7 Choke Lever Used to start the engine 8 Air Cleaner...

Page 11: ...ev 76503 20100120 English 7 Parts Included Your 76503 Gasoline Powered Pressure Washer ships with the following parts Gun Assembly Pressure Gun 1 piece Lance 1 piece Hose 1 piece Oil Funnel 1 piece Sp...

Page 12: ...ed CAUTION The engine is equipped with a low oil shutoff and will stop when the oil level in the crankcase falls below the threshold level NOTE Check oil often during the break in period Refer to the...

Page 13: ...e fuel valve to the ON position to the left See image below 3 Move the choke lever Item A to the Choke position to the left 4 Pull the starter cord slowly until resistance is felt and then pull rapidl...

Page 14: ...asks Pressure washer detergents are as thick as water Using thicker detergents like dish soap will clog the chemical injection system NOTE Use only detergents specially formulated for pressure washers...

Page 15: ...e unit for more than one minute without spraying water causes heat to build up in the pump In the event that the pump gets too hot a thermal relief valve will open to release the hot water Running the...

Page 16: ...add oil 5 Add 0 63 qt 0 6 L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use...

Page 17: ...e oil if operating under heavy load or in hot environments Every 100 hours or every season Change oil Clean Adjust spark plug Check Adjust valve clearance Clean fuel tank and filter Every 3 years Repl...

Page 18: ...ore storage 2 Turn off the fuel supply at the fuel valve 3 Clean the pressure washer according to the instructions in the Maintenance section 4 Store the unit in a clean dry area out of direct sunligh...

Page 19: ...nleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 0 63 qt 0 6 L Spark Plugs Your pressure washer comes equipped with a 19 mm long reach plug Intermittent use less than 1 hour mon...

Page 20: ...Specifications 16 Rev 76503 20100120 English Pressure Washer Parts Diagram...

Page 21: ...252300 00 Nozzle 15 1 13 819 252300 01 Nozzle 25 1 14 819 252300 02 Nozzle 40 1 15 819 252300 03 Nozzle Detergent 1 16 ST22QXP 2100003 Grommet 4 17 819 200701 01 Handle 2 1 18 819 250100 00 Compressi...

Page 22: ...Specifications 18 Rev 76503 20100120 English Engine Parts Diagram...

Page 23: ...4 Governor arm bolt 1 24 ST168F 1111000 Control assembly 1 25 ST160F 1110108 Governor washer 2 26 GB5789 86 FB6 8 Flange bolt M6 8 5 27 ST188F 1060004 Ratchet guide spring 1 28 ST160F 1061200 Recoil s...

Page 24: ...00 G Carburetor assembly 1 75 ST160F 1130003 CPE Carburetor packing 1 76 ST168F 1130001 Carburetor insulator 1 77 ST168F 1130002 CPE Insulator packing 1 78 ST160F 1010001 Stud bolt 6 110 2 79 ST168F 2...

Page 25: ...G Shroud comp 1 ST168F 1050007 First ring set 1 ST168F 1050006 Second ring set 1 114 ST168F 1050200 Oil ring comp 1 115 ST168F II 1050005 Piston 1 116 ST168F 1050004 Piston pin clip 2 117 ST168F 10500...

Page 26: ...ot reach high pressure Not enough inlet water Turn garden hose water on full force Poor inlet water supply Turn garden hose water on full force Check hose for leaks blockage or kinks Garden hose inlet...

Page 27: ...t prior authorization or at an unauthorized repair facility will not be covered by this warranty Warranty Exclusions This warranty does not cover the following repairs and equipment Normal Wear Pressu...

Page 28: ...te to state Your state may also have other rights you may be entitled to that are not listed within this warranty Contact Information Address Champion Power Equipment Inc Customer Service 10006 Santa...

Page 29: ...subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WAR...

Page 30: ...ranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for rep...

Page 31: ...r CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is a...

Page 32: ...Notes 28 Rev 76503 20100120 English Notes...

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