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Champion 22 TON LOG SPLITTER, Owner'S Manual And Operating Instructions

The Champion 22 TON LOG SPLITTER is a powerful and efficient tool for splitting logs with ease. For detailed instructions on how to use this machine safely and effectively, download the Owner'S Manual And Operating Instructions for free from our website. manualshive.com is where you can find the manual.

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Specifications  

22 

Rev 92201-20090714

 

Engine Parts List 

Item 

Part Number 

Description 

Qty 

1 

GB5781-B4-12 Bolt 

M4×12 

1 

2 

ST168F-1070003-G 

Fuel Valve Knob 

1 

3 

GB5789-FB6-12 

Flange Bolt M6×12 

11 

4 

ST168F-1070002-G 

Fuel Tank Shroud 

1 

5 

GB5789-FB5-12 

Flange Bolt M5×12 

1 

6 ST168F-1070200-G 

Fuel 

Valve 

1 

7 ST168F-1070008-G 

Tube 

Clip 

1 

8 ST168F-1070004-G 

Tube, 

I 

1 

9 ST188FD-1070006A 

Clip 

3 

10 

ST168F-1071000-CARB 

Fuel Meter Assembly 

1 

11 ST168F-1121100-C 

Switch 

1 

12 ST168F-1070005-G 

Tube, 

II 

1 

13 ST152FD-1070200 

Fuel 

Filter 

1 

14 ST168F-1070100-G 

Fuel 

Tank 

1 

15 

ST160F-1070100H 

Fuel Tank Cap 

1 

16 

ST168F-1110005 

Throttle Return Spring 

1 

17 ST168F-1110007 

Governor 

Spring 

1 

18 ST160F-1110003 

Governor 

Arm 

1 

19 GB41-N-6 

Nut 

M6 

3 

20 ST160F-1110008 

Lock 

Pin 

1 

21 

ST160F-1110001 

Governor Arm Shaft 

1 

22 ST168F-1110006 

Governor 

Rod 

1 

23 

ST160F-1110004 

Governor Arm Bolt 

1 

24 ST168F-1111000 

Control 

Assembly 

1 

25 ST160F-1110108 

Governor 

Washer 

2 

26 

GB5789-FB6-8 

Flange Bolt M6×8 

5 

27 

ST188F-1060004 

Ratchet Guide Spring 

1 

28 

ST160F-1061200 

Recoil Starter Knob 

1 

29 

ST160F-1061100-Q 

Recoil Starter Cover 

1 

30 

ST160F-1061005 

Recoil Starter Spring 

1 

31 

ST160F-1061009 

Recoil Starter Rope 

1 

32 

ST160F-1061001-A 

Recoil Starter Reel 

1 

33 ST188F-1060006 

Return 

Spring 

2 

34 ST188F-1060005 

Starter 

Ratchet 

2 

35 ST188F-1060003 

Ratchet 

Guide 

1 

36 ST188F-1060002 

Setting 

Screw 

1 

37 

GB5789-FB6-20 

Flange Bolt M6×20 

4 

38 ST168F-1080100-G 

Fan 

Cover 

1 

39 ST160F-1050010 

Nut 

M14 

1 

40 ST160F-1060001 

Start 

Hub 

1 

41 ST168F-1080001 

Cooling 

Fan 

1 

42 ST168F-1120100 

Flywheel 

1 

43 ST168F-1080200 

Side 

Place 

1 

44 ST168F-1030100 

Oil 

Seal 

2 

45 ST160F-1129000-G 

Diode 

Comp 

1 

46 

ST160F-1030003 

Drain Plug Bolt 

2 

47 ST160F-1030004 

Drain 

Bolt 

Washer 

2 

48 ST168F-2-1030012-G 

Crankcase 

1 

49 

GB276-BB-6205-UU 

Radial Ball Bearing 6205 Unsealed 

2 

50 

ST160F-1127000-A 

Oil Level Switch 

1 

51 

ST160F-1110101 

Governor Weight Holder 

1 

52 

ST160F-1110102 

Governor Weight Pin 

2 

53 ST160F-1110104 

Governor 

Shaft 

1 

54 ST160F-1110103 

Governor 

Holder 

Clip 

1 

55 ST160F-1110107 

Governor 

Weight 

2 

56 ST160F-1110106 

Governor 

Shaft 

Washer 

1 

57 ST160F-1110105 

Governor 

Cover 

1 

Summary of Contents for 22 TON LOG SPLITTER

Page 1: ...92201 Rev 92201 20090714 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 22 TON LOG SPLITTER Owner s Manual and Operating Instructions...

Page 2: ......

Page 3: ...itter Location 10 Starting the Engine 11 Stopping the Engine 12 Log Splitter Operation 12 See following page for diagrams 12 Maintenance 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Cl...

Page 4: ......

Page 5: ...as fire wood for a stove or fire place This log splitter will only split logs lengthwise with the grain only Accessories Champion Power Equipment manufactures and sells accessories designed to help yo...

Page 6: ...inently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or seriou...

Page 7: ...d or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wea...

Page 8: ...e cigarettes When starting the engine DO NOT attempt to start a damaged engine Make certain that the gas cap air filter spark plug fuel lines and exhaust system are properly in place Allow spilled fue...

Page 9: ...ng the log splitter behind your vehicle 2 Hydraulic Cylinder 4 bore x 23 stroke Rated to 3500 psi 3 Control Valve Handle Controls the movement of the cutting wedge 4 Wedge 5 Log Cradle Keeps the log o...

Page 10: ...s and hardware For parts reference see page 18 in manual 4 Leave the hydraulic cylinder log cradle in the shipping crate until step 5 in the assembly process 5 Locate all hardware before beginning ass...

Page 11: ...piece out of shipping crate and onto the tow bar 2 Slide hinge pin 37 into place Secure with cotter pin 3 Set into place and secure with spring loaded hitch pin Step 6 Attach engine 1 Attach the engi...

Page 12: ...ed were they are clear from the engine and cutting wedge To avoid serious bodily injury always inspect the hoses before operating the log splitter Add Engine Oil CAUTION DO NOT attempt to crank or sta...

Page 13: ...n a flat level surface 2 Remove the oil cap from the oil tank 3 Add 3 4 gallons of hydraulic oil 10W AW32 ASLE H 150 or ISO 32 are all acceptable types of fluid 4 Check the hydraulic oil level 5 Start...

Page 14: ...equirements for towing licensing and lights 2 Before towing make sure the log splitter is correctly and securely attached to the vehicle and the safety chains attached with enough slack to allow for t...

Page 15: ...NOT let the beam drop as it could crush fingers or cause damage to the log splitter Starting the Engine 1 Make certain the log splitter is on a flat level surface 2 Flip engine switch to ON position...

Page 16: ...s as well as heavy logs that are difficult to load onto the beam Back injury can result from lifting logs onto the log splitter if proper lifting techniques are not used 4 Load a log onto the beam aga...

Page 17: ...Operation Rev 92201 20090714 13...

Page 18: ...plug 4 Remove oil fill cap dipstick to add oil 5 Add 0 63 qt 0 6 L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spar...

Page 19: ...ce dealer for your log splitter or engine maintenance needs Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil Every 50 hours or every season Clean air...

Page 20: ...uel valve to the off position Engines stored for over 30 days 1 The engine needs to cool completely before storage 2 Clean engine according to the Maintenance section 3 Drain all fuel completely from...

Page 21: ...6 cc OHV CPE PTO Rotation Counterclockwise Ignition Mode TCI transistorized Displacement 196 cc Torque max 8 7 ft lbs at 2800 RPM Compression 8 5 1 Horizontal Shaft x 2 7 16 1 91 cm x 6 17 cm End Hole...

Page 22: ...Specifications 18 Rev 92201 20090714 Parts Diagram...

Page 23: ...asher 14 4 22 90037 022 Bolt Connector 2 23 92201 023 Hydraulic Hose Valve Cylinder 1 24 92201 024 Cylinder 1 25 90037 025 Flat Washer 20 3 26 90037 026 R Pin 3x55 2 27 90037 027 Spring 1 28 90037 028...

Page 24: ...73 Big Flat Washer 10 6 74 92201 074 Right Fender 4 75 90037 075 Bolt M6x20 6 76 90037 076 Lock Washer 6 6 77 90037 077 Flat Washer 6 6 78 90037 078 Clamp 2 79 90037 079 Screw M6x10 1 80 90037 080 Sem...

Page 25: ...Specifications Rev 92201 20090714 21 Engine Parts Diagram...

Page 26: ...Bolt M6 8 5 27 ST188F 1060004 Ratchet Guide Spring 1 28 ST160F 1061200 Recoil Starter Knob 1 29 ST160F 1061100 Q Recoil Starter Cover 1 30 ST160F 1061005 Recoil Starter Spring 1 31 ST160F 1061009 Reco...

Page 27: ...168F 1040006 Exhaust Valve 1 83 ST168F 2 1040013 Valve lifter 2 84 ST168F 1030015 G Dowel Pin 9 14 2 85 ST168F 2 1041000 Camshaft Comp 1 86 GB1099 79 Key 4 7 5 19 1 87 ST160F 1020001 Breather Tube 1 8...

Page 28: ...Pin 1 118 ST168F 1050100 Connecting Rod Comp 1 119 ST160F 1030005 B Oil Filler Cap 1 120 ST160F 1070006 Fuel Filter 1 121 ST1P68F 1070006 F Clip 1 122 GB90 W 6 Washer 6 6 123 GB93 LW 6 Lock Washer 6...

Page 29: ...e proper level Place generator on a flat level surface Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Engine shuts down during operation Out of fuel Fill fuel...

Page 30: ...hen normal use has exhausted the life of a part or the equipment as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this log splitter is deemed to have b...

Page 31: ...Notes Rev 92201 20090714 27 Notes...

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