Champion 200914 Operator'S Manual Download

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OPERATOR'S MANUAL

MODEL #200914

4250W DUAL FUEL OPEN FRAME INVERTER

REV 20210226

Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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championpowerequipment.com

SAVE THESE INSTRUCTIONS.

This manual contains important safety precautions which should be read and understood before operating the product. Failure to do

so could result in serious injury. This manual should remain with the product.

Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.

Covered by one or more of the following U.S. Patent Numbers: 10,598,101, 10,221,780 and other U.S. and foreign patents pending.

championpowerequipment.com

Summary of Contents for 200914

Page 1: ...d understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice Covered by one or more of the following U S Patent Numbers 10 598 101 10 221 780 and other U S and foreign patent...

Page 2: ...t all carbon monoxide risks you ll be better prepared to protect your family from this colorless oderless threat CARBON MONOXIDE SAFETY THE BIG PICTURE KNOW THE SYMPTOMS Headache Nausea Shortness of breath Dizziness Fatigue STAY ALERT WITH CARBON MONOXIDE DETECTORS POINT FUMES AWAY FROM NEARBY PEOPLE KEEP IT OUTSIDE AND AWAY FROM DOORS WINDOWS AND GARAGES ALWAYS READ THE OPERATOR S MANUAL FIRST MA...

Page 3: ...d Generator 23 Eco Economy Mode 24 12V DC Automotive Style Outlet 24 Parallel Operation 24 Stopping the Engine 24 Moving the Generator 25 Operation at High Altitude 25 Maintenance 26 Cleaning the Generator 26 Changing the Engine Oil 26 Cleaning and Adjusting the Spark Plug 27 Cleaning the Air Filter 27 Cleaning the Spark Arrestor 27 Adjusting the Governor 28 Maintenance Schedule 28 Storage 28 Mid ...

Page 4: ...ery effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and this document at any time without prior notice CPE highly values how our products are designed manufactured operated and serviced as well as providing safety to the operator and those around the generat...

Page 5: ...otating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use electrical c...

Page 6: ...or laceration When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in and turned on CAUTION Exceeding the generator s running capacity can damage the generator and or electrical devices connected to it DO NOT overload the generator DO NOT tamper with the governed speed DO NO...

Page 7: ... and all LPG away from skin at all times When adding or removing gasoline DO NOT light or smoke cigarettes Turn the generator off and let cool for at least two minutes before removing the gasoline cap Always loosen the cap slowly to relieve pressure in the tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the gas station Always ...

Page 8: ...REGULAR SOLAMENTE 87 octanos como mínimo Máximo de etanol de 10 ESSENCE SANS PLOMB SEULEMENT Indice d octane minimal de 87 Maximum 10 d éthanol Fuel D WARNING DO NOT TOUCH Exhaust gases muffler and engine components are extremely HOT and cause burns Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact ...

Page 9: ...nts before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transfer switch must be used when connecting to a building Fire Explosion Fuel and its vapors are extremely flammable and explosive Fire or explosion can...

Page 10: ...re safely operate the product SYMBOL MEANING Engine Run Gasoline Stop or Off Fuel Gasoline Valve Off Engine Run Propane ECO Economy Mode Button Low Oil Overload Reset Button Propane Hose Inlet Choke Run SYMBOL MEANING 12V Direct Current Parallel Connection s Hertz Volts Run time RV Ready Receptacle Neutral Floating Neutral circuit IS NOT electrically connected to the frame ground of the generator ...

Page 11: ...on covers 1 Check oil level Recommended oil is 10W 30 2 Check gasoline level When adding gasoline use a minimum octane rating of 87 and an ethanol content of 10 or less by volume 3 Turn the fuel selector dial to gasoline RUN position 4 Move choke lever to CHOKE position 5 Pull the recoil cord 6 Move the choke lever to RUN position 7 Plug in desired device Stopping the Engine 1 Turn off and unplug ...

Page 12: ...enerator 1 Gasoline Tank 4 gal 15 2 L 2 Gasoline Gauge 3 Fuel Cap Remove to add fuel 4 Choke Used to start the engine 5 Side Panel See Side Panel section 6 Recoil Starter Used to manually start the engine 7 Air Filter Protects the engine by filtering dust and debris from the intake air 8 Control Panel See Control Panel section 9 Muffler 10 Oil Drain Bolt Used to quickly drain engine oil 11 Oil Fil...

Page 13: ...enerator against electrical overloads RECEPTACLES A z 12V DC 8A Automotive May be used to supply electrical power for operation of 12 Volt DC 8 Amp electrical loads B t 120V AC 30A RV NEMA TT 30R May be used to supply electrical power for operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loads C A 2 120V AC 20A NEMA 5 20R May be used to supply electrical power for operation of 120 Volt...

Page 14: ...hertz Example 60 0 hertz Run Time R Run time of the generator for the current session Example 6 hours Total Run Time Total run time of the generator since first operation Example 16 hours Intelligauge Four mode digital meter for displaying voltage frequency hertz run time and total run time The LCD displays each mode by pressing the button below the display DISPLAY MODE TOGGLE ...

Page 15: ...quipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the eq...

Page 16: ...r other protective surface so as to not scratch the frame 2 Remove the bolts from the orange support spacers and remove the spacers while lightly lifting the engine Bolts and spacers can be discarded 3 Tip the generator upright Add Engine Oil WARNING DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the generator as...

Page 17: ...decrease the recommended oil change interval Full synthetic 5W 30 oil will aid in starting in cold ambient 41º F 5º C temperatures Add Fuel Gasoline DANGER Gasoline vapors are highly flammable and extremely explosive DO NOT light or smoke cigarettes Fire or explosion can cause severe burns or death Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gasoline directly into the ge...

Page 18: ...etor The compromised gasoline can be drawn into the carburetor and cause damage to the engine and or create potential hazards If a fuel stabilizer is used confirm that it is formulated to work with ethanol gasoline blends Any damages or hazards caused by using ethanol blended gasoline higher than 10 by volume improperly stored gasoline and or improperly formulated stabilizers are not covered by ma...

Page 19: ...ARNING If there is a strong smell of LPG Close valve on the cylinder Check all connections for leaks by wetting the fittings with a solution of soap and water Bubbles which appear or bubbles which grow indicate that a leak exists Do not smoke or light a cigarette or check for leaks using a match open flame source or lighter Contact a qualified technician to inspect and repair an LPG system if a le...

Page 20: ...ly cool before transport or for storage purposes Failure to follow proper safety precautions may result in personal injury damage to the generator and void the manufacturer s warranty WARNING During operation the muffler and exhaust fumes will become hot If adequate cooling and breathing space are not supplied or if the generator is blocked or enclosed temperatures can become extremely heated and ...

Page 21: ... of incoming air This will cause the engine not to start NOTICE For gas starting in cold ambient temperature 59 F 15 C the choke must be in 100 of the CHOKE position Do not over choke As soon as engine starts gradually move the choke lever to the RUN position over a 2 5 second duration NOTICE If the engine starts but does not run make certain that the generator is on a flat level surface The engin...

Page 22: ...dication of a problem As LPG vaporizes and travels from the cylinder to the generator engine it expands The amount of frost that forms can be affected by the size of the cylinder the amount of LPG being used the humidity of the air and other operating conditions In unusual situations this frost may eventually restrict the flow of LPG to the generator resulting in deteriorating performance For exam...

Page 23: ...ply with all applicable laws and codes Consult your local utility company or a qualified electrician to properly install this connection Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes 1 Select the electrical devices you plan on running at the same time 2 Total the running watts of these items This is the amount o...

Page 24: ...erious injury or death CAUTION While charging a device do not place on the exhaust side of the generator Extreme heat caused by exhaust can damage the device and cause a potential fire hazard Parallel Operation The Champion model 200914 is parallel ready and can be operated in parallel with another Champion unit to increase the total available electrical power A Champion parallel kit optional equi...

Page 25: ...air mass and air fuel ratio decrease Engine power and generator output will be reduced approximately 3 for every 1000 ft of elevation above sea level At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio Other high altitude issues can include hard starting increased fuel consumption and spark plug fouling To alleviate high altitude issu...

Page 26: ...Support Team at 1 877 338 0999 Cleaning the Generator CAUTION DO NOT spray generator directly with water Water can enter the generator through the cooling slots and damage the generator windings It can also contaminate the fuel system 1 Use a damp cloth to clean exterior surfaces of the generator 2 Use a soft bristle brush to remove dirt and oil 3 Use an air compressor 25 PSI to clear dirt and deb...

Page 27: ...bent cloth to remove all excess oil 6 Place the filter in the assembly 7 Reattach the air filter cover and tighten the fastener by turning clockwise Cleaning the Spark Arrestor 1 Allow the engine to cool completely before servicing the spark arrestor 2 Remove the two screws holding the cover plate which retains the spark arrestor to the muffler 3 Remove the spark arrestor screen 4 Carefully remove...

Page 28: ...HOURS Clean combustion chamber Check adjust valve clearance EVERY 3 YEARS Replace fuel line Replace LPG hose To be performed by knowledgeable experienced owners or CPE certified service centers STORAGE WARNING To avoid accidental or unintended ignition of your generator during periods of storage the following precautions should be followed When storing the generator make sure the fuel selector dia...

Page 29: ...ibute and lubricate the cylinder 11 Re install the spark plug and spark plug wire 12 Re install the spark plug access cover 13 Clean the generator according to Cleaning the Generator 14 Store the generator in a cool dry place out of direct sunlight Long Term Storage more than 1 year For storage over 1 year the gasoline tank and carburetor must be completely drained of gasoline 1 Be sure all applia...

Page 30: ...llow the below steps when removing from storage 1 Be sure the fuel selector dial is in the STOP position 2 Add gasoline to the generator according to Add Fuel 3 Turn the fuel selector dial to the gasoline RUN position 4 After 5 minutes check the carburetor and air filter areas for any leaking gasoline If any leaks are found the carburetor will need to be disassembled and cleaned or replaced If no ...

Page 31: ... Engine Oil Type 80 100 120 28 9 F C 17 8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Full Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on the temperature to suit the engine needs Fuel Specifications Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10 or less by volume DO NOT USE E15 ...

Page 32: ... Engine will not start electrically Generator battery is dead Recharge generator battery Battery switch is in the OFF position Turn battery switch to ON position Engine shuts down during operation Out of fuel Fill fuel tank Low oil level Fill crankcase to the proper level Place generator on a flat level surface Clogged spark arrestor Clean spark arrestor Generator cannot supply enough power or ove...

Page 33: ...ion or push in completely DUAL FUEL MODELS ONLY Engine will not stop Propane valve is still open Turn the propane valve to the CLOSED position on the tank Repeated circuit breaker tripping Overload Review load and adjust See Connecting Electrical Loads Faulty power cords or device Check for damaged bare or frayed wires Replace defective device Circuit breaker still too hot Let unit sit for 5 mins ...

Page 34: ...mproperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as starting batteries and storage covers Failures due...

Page 35: ...n system catalytic converter and other exhaust emission related assemblies Where a warrantable condition exits CPE will repair your small off road engine SORE at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This exhaust and evaporative emission control system is warranted for two years If any exhaust and evaporative emission related part on your engine or equ...

Page 36: ...ted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such exhaust and evaporative emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to th...

Page 37: ...ive Controls Fuel Tank Fuel Cap Fuel Lines for liquid fuel and fuel vapors Fuel Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragms Control Cables Control Linkages Purge Valves Gaskets Liquid Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your ...

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