Champion 100HD PRO Installation Manual Download Page 31 | Manualshive

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Summary of Contents for 100HD PRO

Page 1: ...Fax 336 661 1660 Toll free 1 800 858 4477 Printed in the USA Installation Manual www championindustries com For machines beginning with S N RP20102891 and above 64 PRO Series Two Tank Rack Conveyor Dishwasher 64 PRO Standard Models 86 PRO 90FF PRO 100HD PRO VHR Ventless Heat Recovery HR Heat Recovery OPTIONS 64 PRO VHR 86 PRO VHR 90FF PRO VHR 100HD PRO VHR VHR Models 64 PRO HR 86 PRO HR 90FF PRO H...

Page 2: ...ne data plate is located on the side of the top mounted control cabinet Please have this information ready if you call for service assistance National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618 Fax 336 661 1660 email service moyerdiebellimited com email service championindustries com ...

Page 3: ... register your product Use the fax form on the next page 4 34 PM 44 http champdw us PRO P N 117139 PRO Series RACK CONVEYOR DISHWASHER Scan code with mobile device to access training and service materials If unable to read code enter the URL to access materials through your mobile browser http champdw us PRO P N 117139 PRO Series RACK CONVEYOR DISHWASHER Scan code with mobile device to access trai...

Page 4: ...e Telephone Contact Address Address Telephone Contact Installation Company Street State Province Zip Postal Code FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY PRODUCT REGISTRATION CARD 336 661 1660 in the USA 1 800 204 0109 in Canada COMPLETE THIS FORM AND FAX TO Product Registration ...

Page 5: ...s may a request a manual by calling 1 800 858 4477 in the USA and 1 800 263 5798 in Canada Revision Revised Serial Number Description Date Pages Effectivity 3 5 21 All RP20102891 Released First Edition 3 29 21 15 All Revised the HRU venting instructions 5 21 21 5 All Added warning to HP mounting instructions http champdw us PRO ...

Page 6: ...justment of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in the operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow mainten...

Page 7: ...ons 6 VHR Hot Water Connection 7 VHR Cold Water Connection 8 Heat Recovery HR Hot Water Connection 9 Heat Recovery HR Cold Water Connection 10 Steam Connection Standard and HR Only 11 Steam Consumption 11 Drain Connection 12 Drain Valve Operation 13 Ventilation Vent Hood Fan Control 14 Ventilation Pant Leg Duct Setting 14 Ventilation Heat Recovery Unit HRU 15 Detergent Dispenser Connection 16 Rins...

Page 8: ...stallation of food service equipment should attempt the installation of this machine Damage or problems associated with improper installation will not be covered by the dishwasher limited warranty SAFETY SYMBOLS NOTE Note statements highlight important information necessary for the operation of the machine The following symbols are used throughout this manual to alert the reader to important infor...

Page 9: ...utility connections 5 Remove the protective film from the dishwasher exterior RECEIVING 1 Inspect the machine for damage and immediately report the damage to a supervisor 2 Check the inside of the machine for accessories and installation parts 3 Register your machine by fax or online as soon as possible LEVEL ADJUSTMENT Fig 1 Leg adjustment PLACEMENT NOTE DO NOT REMOVE THE INSTALLATION TAGS ATTACH...

Page 10: ... tank wall Attach the tables to the machine applying a silicone sealant to the mating surfaces See Fig 4 TABLE CONNECTIONS NOTE Tables should be installed after the machine is placed in its final location properly leveled and its height properly adjusted The standard load height for the dishwasher is 34 864 mm Up to 10 7 1 2 21 1 2 Flange Max 22 Opening 31 Overall Width 1 1 2 Curb Flange Detail 8 ...

Page 11: ...RE OPERATING FLOWING PRESSURE 20 PSI 138 kPa 45 PSI 310 kPa 45 PSI 310 kPa 45 PSI 310 kPa 110 F 43 C 180 F 82 C 70 F RISE 21kW NO BOOSTER 40 F RISE 12kW 140 F 60 C 20PSI 138 kPa 20PSI 138 kPa Fig 5 No booster may not require a PRV 3 4 NPT Inlet MINIMUM INCOMING FLOW PRESSURE 20 22 PSI 138 152 kPa MINIMUM 3 4 NPT HOT WATER SUPPLY LINE WATER HARDNESS OF 3 GRAINS US GAL 0 83 IMP GAL 5 3 MG L or LESS ...

Page 12: ...covered by the limited warranty MINIMUM INCOMING WATER TEMPERATURE MAXIMUM INCOMING SUPPLY PRESSURE 60 PSI 414 kPa 36 F 2 C Fig 6 Mechanical DWT valve MINIMUM 1 2 NPT COLD WATER SUPPLY LINE WATER HARDNESS OF 3 GRAINS US GAL 0 83 IMP GAL 5 3 MG L or LESS INSTALL A 1 2 OR LARGER SHUT OFF VALVE IN THE WATER SUPPLY LINE AS CLOSE TO THE DISHWASHER AS POSSIBLE FOR SERVICING WATER SUPPLY CONNECTION IS LO...

Page 13: ...line Secure using supplied fasteners Step 3 Install quick connect plug on top of machine behind fan Fig 2 Fasteners 18 1 4 20 x 1 2 Hex Hd Bolts P N 100734 18 1 4 Split Lock Washers P N 106482 18 1 4 Flat Washers P N 106026 Step 4 Install compressor cable bracket on back of machine below the HP Fig 3 Step 5 Plug compressor cable into front of compressor behind the insulation Fig 4 Step 6 Reinstall...

Page 14: ...ughly flush debris from the water supply lines before connecting it to the dishwasher Damage caused by improper installation is not covered by the limited warranty Refer to the illustration below to connect the blue colored water lines to the Heat Pump WASH BOOSTER PUMP COMPRESSOR DRAIN CAUTION Make sure connections are tight and do not leak when installed Fig 5 HP hose connections ...

Page 15: ...ESSURE 20 PSI 138 kPa 45 PSI 310 kPa 45 PSI 310 kPa 45 PSI 310 kPa 110 F 43 C 180 F 82 C 70 F RISE 21kW NO BOOSTER 40 F RISE 12kW 140 F 60 C 20 PSI 138 kPa 20 PSI 138 kPa Fig 6 Heat recovery hot water connection WATER HARDNESS OF 3 GRAINS US GAL 0 83 IMP GAL 5 3 MG L or LESS INSTALL A 3 4 OR LARGER SHUT OFF VALVE IN THE WATER SUPPLY LINE AS CLOSE TO THE DISHWASHER AS POSSIBLE FOR SERVICING WATER S...

Page 16: ... 7 Heat recovery cold water connection MINIMUM INCOMING FLOW PRESSURE 20 22 PSI 138 152 kPa MINIMUM 1 2 NPT HOT WATER SUPPLY LINE WATER HARDNESS OF 3 GRAINS US GAL 0 83 IMP GAL 5 3 MG L or LESS INCOMING WATER TEMPERATURE 55 75ºF 12 7 23 8ºC INSTALL A 1 2 NPT OR LARGER SHUT OFF VALVE IN THE WATER SUPPLY LINE AS CLOSE TO THE DISHWASHER FOR SERVICING WATER SUPPLY CONNECTION IS LOCATED AT REAR OF MACH...

Page 17: ...ESSURE 30 PSI 206 8 kPa 110 F 43 C 180 F 82 C 70 F RISE 21kW NO BOOSTER 40 F RISE 12kW 140 F 60 C 30 PSI 206 8 kPa 30 PSI 206 8 kPa Fig 8 Heat recovery Hot water connection 3 4 NPT Hot Water WATER HARDNESS OF 3 GRAINS US GAL 0 83 IMP GAL 5 3 MG L or LESS INSTALL A 3 4 NPT OR LARGER SHUT OFF VALVE IN THE WATER SUPPLY LINE AS CLOSE TO THE DISHWASHER FOR SERVICING WATER SUPPLY CONNECTION IS LOCATED A...

Page 18: ...nty Fig 9 Heat Recovery Cold Water Connection 1 2 NPT Cold Water INCOMING WATER TEMPERATURE 55 75ºF 12 7 23 8ºC WATER HARDNESS OF 3 GRAINS US GAL 0 83 IMP GAL 5 3 MG L or LESS INSTALL A 3 4 NPT OR LARGER SHUT OFF VALVE IN THE WATER SUPPLY LINE AS CLOSE TO THE DISHWASHER FOR SERVICING WATER SUPPLY CONNECTION IS LOCATED AT REAR OF MACHINE AT THE UNLOAD END OF THE MACHINE MINIMUM INCOMING FLOW PRESSU...

Page 19: ...RAINS US GAL 0 83 IMP GAL 5 3 MG L or LESS CHECK THE STEAM SUPPLY PRESSURE REQUIREMENTS PRIOR TO CONNECTING THE STEAM SUPPLY LINE 1 NPT SUPPLY LINE FOR WASH TANK 3 4 SUPPLY LINE FOR BOOSTER STEAM CONNECTION IS LOCATED ON THE SIDE OF THE MACHINE STEAM CONDENSATE LINE IS 3 4 NPT FOR MACHINE 1 2 NPT FOR BOOSTER CONDENSATE LINES MUST BE GRAVITY DRAIN WITH NO BACK PRESSURE A CONDENSATE LIFT PUMP MAY BE...

Page 20: ...t page GRAVITY DRAIN 1 1 4 NPT CONNECTION LOCATED UNDERNEATH MACHINE MAX FLOW 15 US GAL MIN USE A DIRECT OR INDIRECT CONNECTION TO THE BUILDING IN ACCORDANCE WITH LOCAL CODE THE DRAIN CONNECTION IS AT THE LOAD END OF THE MACHINE WITH OR WITHOUT PREWASH THE DRAIN VALVES ARE ELECTRIC THEY OPEN AND CLOSE AUTOMATICALLY WHEN DISHWASHER POWER IS OFF OR ON ...

Page 21: ...be rotated with pliers The valve coil has an indicator line showing valve position Ensure valve is reassembled in the same position Remove four 2 5mm coil retaining allen screws Remove the coil from the valve body Using pliers turn the valve body key to the vertical position to open valve Reassemble in reverse order 1 2 3 Fig 14 Manually open the drain valve ...

Page 22: ...n terminals The fused 120VAC Line Power only supplies an external vent fan contactor supplied by others and is limited to 1 0 AMP maximum load The 120VAC is powered whenever main power is on Fig 15 Connection is located inside the top control cabinet 1 0A PANT LEG DUCT SETTING NOTE Loosen the wing nut holding the damper handle and turn it to open or close the damper to adjust the steam exiting the...

Page 23: ...ED BY FACTORY Model 64PRO shown with optional vent cowl and heat recovery Do not block HRU screen Building duct fits on HRU vent brackets HRU Assembly CAUTION Freezing air must not be allowed to be drawn down into the HRU coil when building vent is off if direct vent ducting is connected to the machine Installation of the building vent must not block the screen on the HRU Fig 17 Do not block scree...

Page 24: ...7 US GAL 14 2 IMP GAL 64 4 L USE A NON CHLORINATED COMMERCIAL GRADE DETERGENT A 7 8 DIAMETER HOLE FOR DETERGENT SENSOR IS LOCATED IN THE SIDE OF THE WASH TANK FUSED 120VAC 0 5 AMP MAX LOAD DETERGENT SIGNAL CONNECTION IS PROVIDED INSIDE THE CONTROL CABINET THE DETERGENT SIGNAL IS ENABLED DURING THE WASH CYCLE Detergent Requirement Use a commercial grade NON CHLORINATED detergent in this dishwasher ...

Page 25: ...aid injection point Installation RINSE 0 29 US GAL RACK 0 24 IMP GAL RACK 3 78 L RACK 1 8 NPT PIPE PLUG PROVIDED IN FINAL RINSE PIPING FUSED 120VAC 0 5 AMP MAX LOAD RINSE AID SIGNAL CONNECTION PROVIDED INSIDE THE CONTROL CABINET Consult the chemical supplier for the rinse aid requirements ...

Page 26: ... NFPA 96 ATTENTION INSTALLER All machines are shipped from the factory as a 1 POINT connection The BOOSTER is wired for 21kW operation IT IS THE INSTALLER S RESPONSIBILITY TO CHANGE THE CONNECTION TO 2 POINT AND OR THE BOOSTER TO 12kW IF REQUIRED WARNING There may be more than one power source connected to the machine Make sure all power sources are disconnected locked and tagged out before workin...

Page 27: ...POINT ELECTRICAL CONNECTION P N 115809 B For 1 Point and 2 Point Connection For 2 Point Connection Only DISHWASHER BOOSTER COMPARE ELECTRICAL SUPPLY WITH THE MACHINE ELECTRICAL CONNECTION DATA PLATE BEFORE CONNECTING POWER TO MACHINE THE DATA PLATE IS ADJACENT TO THE INPUT TERMINAL BLOCK REMOVE THE JUMPERS FOR 2 POINT ELECTRICAL CONNECTION 1 POINT CONNECTION MACHINE HAVE JUMPERS BETWEEN THE INPUT ...

Page 28: ...nection data plate Fig 23 with the 2 point connection data plate Fig 24 stowed in the plastic bag Fig 25 next to the input terminal block 3 Connect the incoming power according to the customer s requirements 4 Conversion is complete Fig 24 2 point connection data plates Fig 25 The 2 point data plate is located in a plastic bag next to the terminal block Electrical Connections Changing 1 Point to 2...

Page 29: ...ment 5 Double check all wiring Replace the booster cover 6 7 8 Conversion is complete 9 The booster is shipped from the factory wired for 21kW operation For 12kW operation the booster must be reconnected as shown below 74 74 74 7 3 7 3 7 3 7 5 7 5 7 5 21kW Booster 74 74 74 7 3 7 3 7 3 7 5 7 5 7 5 12kW Booster 6kW 6kW 9kW 6kW 6kW 9kW 73 75 74 73 and 75 FROM SSR 74 DIRECT FROM CABINET 73 75 74 73 an...

Page 30: ...MOTOR ROTATION All motors are phased the same at the factory Reverse L1 and L2 at the main terminal block to change motor direction of all motors Fig 26 Motors rotate counter clockwise 2 Fig 27 shows the drive motor rotation label on the drive plate Fig 27 Clutch rotates counter clockwise ...

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