Champion 100592 Operator'S Manual Download | Manualshive

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100592 - 6250W DUAL FUEL GENERATOR

V

CONTROLS AND FEATURES

14

Parts Included

Accessories

Oil Funnel

..................................................................................

1

6.5 ft. (2 m) LPG Hose with Regulator

........................................

1

Engine Oil

.....................................

37.2 fl. oz. (1100 ml)

Assembly Parts

Wheels
8 in. (20.3 cm) Never Flat Wheel (A)

..................................

2

Wheel Hub Cap (B)

............................................................

2

Roll Pin (C)

........................................................................

2

Large R-clip (D)

................................................................

2

Support Legs
Support Leg with Vibration Mounts (E)

..............................

2

Flange Bolt (M8×40) (F)

....................................................

4

Flange Lock Nut (M8) (G)

..................................................

4

Tools Needed

–

Pliers

–

Metric wrench or socket set

A

E

G

F

b

C

D

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Summary of Contents for 100592

Page 1: ...before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice Covered by one or more of the following U S Patent Numbers 10 862 414 and other U S and foreign patents pending REGISTER YOUR ...

Page 2: ...ng Electrical Loads 22 Do Not Overload Generator 22 GFCI 23 Stopping the Engine 23 Moving the Generator 24 Operation at High Altitude 24 Maintenance 25 Cleaning the Generator 25 Changing the Engine Oil 25 Cleaning and Adjusting the Spark Plug 25 Cleaning the Air Filter 26 Cleaning the Spark Arrestor 26 Adjusting the Governor 26 Maintenance Schedule 27 Storage 27 Short Term Storage up to 30 days 27...

Page 3: ...ys exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with your CPE product for years to come When contacting CPE about parts and or service you will need to supply the complete model and serial numbers of your product Transcribe the information found on your p...

Page 4: ...ing parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use electrical cords...

Page 5: ...stance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in and turned on CAUTION Exceeding the generator s running capacity can damage the generator and or electrical devices connected to it DO NOT overload the generator DO NOT tamper with the governed speed DO NOT modify the generator in any way CAUTION Start the generator and allow t...

Page 6: ...l burn skin if it comes in contact with it Keep any and all LPG away from skin at all times When adding or removing gasoline DO NOT light or smoke cigarettes Turn the generator off and let it cool for at least two minutes before removing the gasoline cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directl...

Page 7: ...anos como mínimo Máximo de etanol de 10 ESSENCE SANS PLOMB SEULEMENT Indice d octane minimal de 87 Maximum 10 d éthanol K 109 Colors LPN 1110 L OP Rev B Size 46 x 46 mm Artwork Notes 3mm corner radius 2mm safe margin white to be printed shown in 50 process magenta Revision Changes Changed Octane rating from 85 to 87 20200407 This artwork belongs to Champion Power Equipment The contents are confide...

Page 8: ...before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transfer switch must be used when connecting to a building Fire Explosion Fuel and its vapors are extremely flammable and explosive Fire or explosion can cau...

Page 9: ...oduct SYMBOL MEANING ON STOP or OFF Gasoline Off High CO Warning Move generator to an open outdoor area Move to fresh air and get medical help if sick dizzy or weak System Fault Electrical issue tampering end of life Locking Receptacle Neutral Bonded to Frame Neutral circuit IS electrically connected to the frame ground of the generator SYMBOL MEANING Choke Run Ground Terminal Propane Operation Ga...

Page 10: ...2 Add fuel Check gasoline level When adding gasoline use a minimum octane rating of 87 and an ethanol content of 10 or less by volume 3 Turn fuel select dial to the GASOLINE RUN position 4 Move the choke lever the CHOKE position 5 Pull the recoil cord 6 Move the choke lever to the RUN position 7 Plug in desired device Stopping the Engine 1 Turn off and unplug all connected electrical loads 2 Turn ...

Page 11: ...line Tank 7 7 gal 29 1 L 4 Choke Used to start the engine 5 Air Filter Protects the engine by filtering dust and debris from the intake air 6 Never Flat Wheels 8 in 20 3 cm 7 Recoil Starter Used to manually start the engine 8 Oil Fill Cap Dipstick Used to check and fill oil level 9 Control Panel See Control Panel section 10 Folding Handle Used to move unit by lifting and rolling on wheels Do not u...

Page 12: ...Push Reset Protects the generator against electrical overloads 4 Circuit Breakers Flip Reset Protects the generator against electrical overloads 1 Gasoline Run 2 Gasoline Off 3 Engine Stop 4 Propane Run RECEPTACLES A Y 120 240V AC 30A Locking NEMA L14 30R May be used to supply electrical power for operation of 120 240 Volt AC 30 Amp single phase 60 Hz electrical loads B C 4 120V AC 20A GFCI NEMA 5...

Page 13: ...e total run time Mutli colored LED indicates CO shutoff or fault MODE DESCRIPTION Voltage V Output voltage of the generator Example 120 volts Frequency H Output frequency in hertz Example 60 0 hertz Run Time R Run time of the generator for the current session Example 6 hours Total Run Time Total run time of the generator since first operation Example 16 hours ...

Page 14: ...G Hose with Regulator 1 Engine Oil 37 2 fl oz 1100 ml Assembly Parts Wheels 8 in 20 3 cm Never Flat Wheel A 2 Wheel Hub Cap B 2 Roll Pin C 2 Large R clip D 2 Support Legs Support Leg with Vibration Mounts E 2 Flange Bolt M8 40 F 4 Flange Lock Nut M8 G 4 Tools Needed Pliers Metric wrench or socket set A E G F B C D ...

Page 15: ...lide the roll pin through the mount point on the frame 5 Insert r clip D into hole at end of roll pin 6 Re install hub cap on wheel 7 Repeat to attach the second wheel Install the Support Leg 1 Attach the support leg E to the generator frame with flange bolts F and flange lock nuts G 2 Slowly tip the generator back down so that it rests on the wheels and support Leg Add Engine Oil CAUTION DO NOT a...

Page 16: ...nthetic oil does not increase the recommended oil change interval Full synthetic 5W 30 oil will aid in starting in cold ambient 41º F 5º C temperatures Add Fuel Gasoline Use clean fresh regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10 or less by volume y b c DO NOT mix oil with gasoline 1 Remove the gasoline cap 2 Slowly add gasoline to the tank Tank is ful...

Page 17: ... hose to make sure it s connected to the generator 4 Connect the other end of the LPG hose to the LPG cylinder valve and hand tighten 5 Open valve on LPG cylinder and check all connections for leaks by wetting the fittings with a solution of soap and water Bubbles which appear or bubbles which grow indicate that a leak exists If a leak exists at a fitting then turn off the valve on the cylinder an...

Page 18: ...r away from occupied buildings and exhaust pointed away from people and buildings If misused and operated in a location that results in the accumulation of CO inside an enclosed or partially enclosed space for example a house garage or a garage with the door partially open CO Shield will automatically shut off the generator and then illuminate a red LED Read the action label for what steps to take...

Page 19: ...sult in a hazardous condition Removing the CO Shield module will not allow the generator to start Generator Location NEVER operate the generator inside any building including garages basements crawlspaces and sheds enclosure or compartment including the generator compartment of a recreational vehicle Please consult your local authority In some areas generators must be registered with the local uti...

Page 20: ...rting a warm engine move the choke to 75 of the CHOKE position 6 Pull the starter cord slowly until resistance is felt and then pull rapidly 7 When engine starts running move choke lever slowly to the RUN position over a 2 5 second period NOTICE Keep choke in CHOKE position for only 1 pull of the recoil starter After first pull move choke to RUN position for up to 3 pulls of the recoil starter Too...

Page 21: ...er 5 Turn fuel select dial to the PROPANE RUN position 6 Move the choke to the CHOKE position For restarting a warm engine move the choke the same position 7 PULL TO PRIME Pull the recoil cord slowly 3 5 times 8 Move the choke lever to the RUN position 9 Pull the starter cord slowly until resistance is felt and then pull rapidly 10 If engine fails to start in 1 pull with choke in the RUN then move...

Page 22: ...Use only a high quality insulated compatible 3 wire or 4 wire grounded cord set rated equal to or greater volts and amps than the receptacle plugging into WARNING Always remember to plug your appliances directly into the generator and do not plug the generator power cord into any electrical outlet or connect to the circuit breaker panel in your home Connecting a generator to your home s electric u...

Page 23: ...p If the electricity is not stopped do not use this receptacle until it has been serviced or replaced 3 Press the RESET button located on the front of the receptacle to restore the flow of electricity If the indicator light does not come back on or if the GFCI cannot be reset then it must be replaced B C A NOTICE In any electrical application some current will flow through the protective ground co...

Page 24: ...r every 1000 ft of elevation above sea level At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio Other high altitude issues can include hard starting increased fuel consumption and spark plug fouling To alleviate high altitude issues other than the natural power loss CPE can provide a high altitude carburetor main jet The alternative ...

Page 25: ...h to remove dirt and oil 3 Use an air compressor 25 PSI to clear dirt and debris from the generator 4 Inspect all air vents and cooling slots to ensure that they are clean and unobstructed To prevent accidental starting remove and ground the spark plug wire before performing any service Changing the Engine Oil Change oil when the engine is warm Refer to the oil specification to select the proper g...

Page 26: ...creen 4 Carefully remove the carbon deposits from the spark arrestor screen with a wire brush See your model s parts list for specified type of spark arrestor 5 Replace the spark arrestor if it is damaged 6 Position the spark arrestor on the muffler and attach with the screws removed in step 2 CAUTION Failure to clean the spark arrestor will result in degraded engine performance NOTICE Federal and...

Page 27: ...ansfer the fuel to the generator Never use a gasoline container gasoline tank or any other fuel item that is broken cut torn or damaged DO NOT overfill the gasoline tank Always keep fuel away from sparks open flames pilot lights heat and other sources of ignition WARNING To avoid accidental or unintended ignition of your generator during periods of storage the following precautions should be follo...

Page 28: ...pty any excess gasoline from the gasoline tank and carburetor into an appropriate container Use a funnel and appropriate hose if necessary under the carburetor drain bolt to avoid spillage 4 When gasoline stops flowing from the carburetor replace and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulations or guidelines 5 Turn the fue...

Page 29: ...ngine Oil Type 80 100 120 28 9 F C 17 8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Full Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on the temperature to suit the engine needs Fuel Specifications Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10 or less by volume DO NOT USE E15 or...

Page 30: ...en CO Shield shutoffs occur due to accumulating carbon monoxide CO and if the red LED light blinks on the panel Move generator to an open outdoor area Point exhaust away from people and buildings Move to fresh air and get medical help if sick dizzy or weak Make sure there are no objects creating obstructions within 5 feet of the generator Obstructions in the vicinity of the generator may trap carb...

Page 31: ...nerator If equipped when CO Shield shutoffs occur due to system fault and if the yellow LED light blinks on the panel Start by confirming yellow LED light blinks when if generator shuts off If CO Shield continues to sense the fault and shuts off contact technical support Both CO Shield LEDs not blinking 10 times upon start up Starting the generator within 1 minute after being manually shutoff not ...

Page 32: ...under RUN position or push in completely Engine will not stop Propane valve is still open Turn propane tank to the CLOSED position Repeated circuit breaker tripping Overload Review load and adjust See Connecting Electrical Loads Faulty power cords or device Check for damaged bare or frayed wires Replace defective device Circuit breaker still too hot Let unit sit for 5 mins For other issues and tec...

Page 33: ...ed beyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as...

Page 34: ...e condition exits CPE will repair your small off road engine SORE and equipment at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This Emissions Control System is warranted for two years If any emissions related part on your small off road engine SORE and equipment is defective the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the ...

Page 35: ...l shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for a time not less than the remainder of the ECS Warranty Peri...

Page 36: ... Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business...

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