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6

100320

 

ENGLISH

Safety Label Locations

These labels warn you of potential hazards that can cause serious injury. Read them carefully.

If a label comes off or becomes hard to read, contact Champion Power Equipment’s customer service department for 
possible replacement.

MINIMU

M C

LEA

RA

NC

E

5 FT.

ESPA

CIO

 M

ÍNI

MO

1,5 M

MI

NI

MU

D'E

SPA

CE

1,5

 M

E

1110-L-OP-A

UNLEADED FUEL ONLY. 

Minimum octane

rating of 85. Maximum 10% ethanol.

GASOLINA REGULAR SOLAMENTE.

 

85 octanos

como mínimo. Máximo de etanol de 10%.

ESSENCE SANS PLOMB SEULEMENT.

Indice d’octane minimal de 85.

Maximum 10 % d'éthanol.

K

109

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---

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Colors

LPN

1110-L-OP

Rev

A

Size

46 x 46 mm

Artwork Notes

3mm corner radius; 2mm safe margin; white to be 

printed shown in 50% process magenta

Revision Changes

---

This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for 
outside parties without the explicit consent of Champion Power Equipment.

F

 WARNING

DO NOT TOUCH! 

Exhaust gases, muffler 

and engine components 

are extremely HOT and 

cause burns.

Operation of this equipment may create sparks that can start 

fires around dry vegetation. A spark arrestor may be 

required. The operator should contact local fire agencies for 

laws and regulations relating to fire prevention requirements. 

If installed, clean every 100 hours or every season.

 

 ADVERTENCIA

¡NO TOCAR!

 Los gases de 

escape, el silenciador y los 

compnonentes del motor están 

extremadamente CALIENTES y 

causan quemaduras.

La operación de este equipo puede producir chispas que pueden provocar 

incendios alrededor de la vegetación seca. Un supresor de chispas puede que 

sea necesario. El operador debe comunicarse con las agencias locales de 

bomberos para las leyes y reglamentos relativos a los requisitos de prevención 

de incendios. Si está instalado, limpie cada 100 horas o cada temporada.

 AVERTISSEMENT

NE PAS TOUCHER!

 Les gaz 

d’échappement, le silencieux 

et les pièces du moteur sont 

extrêmement CHAUDS et 

peuvent causer des brûlures.

Cet équipement peut créer des étincelles et provoquer un incendie dans la 

végétation sèche. Un pare-étincelles peut être requis. L’utilisateur doit 

communiquer avec le service d’incendie local pour connaître les lois et 

les règlements en matière de prévention des incendies. Si elle est 

installée, nettoyez la génératrice toutes les 100 heures ou chaque saison.

10

35

-L

-SF-

C

Colors

LPN

1035-L-SF

Rev

C

Size

369 x 26 mm

Artwork Notes

3mm corner radius; 2mm safe margin

Revision Changes

C: updated some FR translation words.

This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for 
outside parties without the explicit consent of Champion Power Equipment.

K

485

152

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A

B

CAUTION

A transfer switch MUST be used 

when connecting generator to a 

building’s electrical system.

See Owner’s Manual.

PRECAUCIÓN

Es OBLIGATORIO usar un interruptor de 

transferencia cuando se conecte el generador 

al sistema eléctrico de un inmueble. Vea el 

manual del propietario

MISE EN GARDE

Le commutateur de transfert DOIT être 

utilisé pour connecter la génératrice 

au système électrique d’un immeuble. 

Consulter le manuel du propriétaire.

GN

-S

F-T-

00

2.1

109

BLACK

158 x 23 mm

D

WHEN STORING GASOLINE, PROPANE (LPG) OR 

EQUIPMENT WITH FUEL IN IT: 

Store away from 

furnaces, stoves, water heaters or other appliances that 

have a pilot light or other ignition source because they 

can ignite the fuel.

FOR USE IN A WEATHER-PROTECTED AREA ONLY.

DO NOT EXPOSE TO RAIN.

Operating of this equipment may create 

sparks that can start fires around dry 

vegetation. A spark arrester may be required. 

The operator should contact local fire 

agencies for laws or regulations relating to fire 

prevention requirements.

Read and follow all operating instructions 

before running engine.

Gasoline and propane (LPG) are extrememely 

flammable. Check for spilled fuel or fuel 

leaks. If one is found, shut off fuel supply and 

stop engine immediately. Allow to cool at 

least 2 minutes before refueling.

FOR ELECTRICAL EQUIPMENT ONLY.

DANGER

WARNING

CAUTION

GN-SF-E-005.1

485

152

109

BLACK

63 x 99 mm

LORSQUE VOUS RANGEZ DE L’ESSENCE, DU GAZ 

PÉTROLE LIQUÉFIÉ (GPL) OU DU MATÉRIEL 

CONTENANT DE L’ESSENCE : 

Rangez-les à l’écart des 

appareils de chauffage, des chauffe-eau et des autres 

dispositifs qui contiennent une veilleuse ou une autre 

source d’allumage parce qu’il peut enflammer l’essence.

EMPLOYEZ UNIQUEMENT DANS UN EMPLACEMENT A 

L’ABRI DES INTEMPÉRIES. NE PAS EXPOSER À LA PLUIE.

Le fonctionnement de cet équipement peut 

générer des étincelles et causer un incendie 

près de la végétation sèche. Un pare-étincel-

les peut être nécessaire. L'opérateur devrait 

communiquer avec les agences locales pour 

connaître les règles et règlements de 

prévention des incendies.

Lire et suivre les instructions avant de faire 

fonctionner le moteur.

L’essence et le propane (GPL) sont 

extrêmement inflammables. Vérifiez la 

présence de carburant renversé et de fuite de 

carburant. Si vous en trouvez, coupez la source 

d’alimentation en carburant et arrêtez le moteur 

immédiatement. Laissez-le refroidir au moins 2 

minutes avant de remettre du carburant.

POUR MATÉRIEL ÉLECTRIQUE SEULEMENT.

DANGER

AVERTISSEMENT

MISE EN GARDE

GN-SF-F-005C.1

485

152

109

BLACK

63 x 110 mm

El uso de un generador en interiores 

PUEDE MATARLO EN MINUTOS.

 

El escape del generador contiene monóxido de carbono. 

Éste es un veneno que no se puede ver ni oler. 

NUNCA 

lo use dentro del hogar ni el garaje, 

INCLUSO SI

 las puertas y ventanas 

están abiertas. Úselo 

SÓLO 

a la 

INTEMPERIE 

lejos de ventanas, puertas, y orificios de ventilación.

 PELIGRO

ONLY 

use 

OUTSIDE 

and far away from 

windows, doors, 

and vents.

NEVER 

use inside 

a home or garage, 

EVEN IF

 doors and 

windows are open.

13

08

-L

-SF-B

Utiliser un générateur à l’intérieur

 

PEUT VOUS TUER EN QUELQUES MINUTES.

 

L’échappement du générateur contient du 

monoxyde de carbone. Il s’agit d’un poison que vous ne pouvez ni voir ni sentir. 

Ne l’utilisez 

JAMAIS 

dans la maison ou le garage 

MÊME SI

 les portes et les fenêtres sont ouvertes.

 

Utilisez-le 

UNIQUEMENT À L’EXTÉRIEUR

, loin des fenêtres, portes et trappes 

de ventilation.

 DANGER

Using a generator indoors 

CAN KILL 

YOU IN MINUTES.

 

Generator exhaust 

contains carbon monoxide. This is a 

poison you cannot see or smell.

 DANGER

K

485

---

---

---

Colors

LPN

1308-L-SF

Rev

B

Size

204x 46 mm

Artwork Notes

3mm corner radius; 2mm safe margin; white to be 

printed shown in 50% process magenta

Revision Changes

B: Updated size match DF generator

This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for 
outside parties without the explicit consent of Champion Power Equipment.

C

A

B

E

C

D

D

F

Summary of Contents for 100320

Page 1: ... and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice Covered by one or more of the following U S Patent Numbers 9 435 273 D710 802 and other U S and foreign patent...

Page 2: ...AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short periods If the product is exposed to temperatures outside this range during storage it should be brought back within...

Page 3: ...or Location 14 Grounding 14 Surge Protection 14 Fuel Selector Switch 15 Starting the Engine 15 Gas 15 LPG 16 Connecting Electrical Loads 16 Do Not Overload Generator 17 Capacity 17 Power Management 17 Stopping the Engine 18 Operation at High Altitude 18 Maintenance and Storage 19 Engine Maintenance 19 Oil 19 Spark Plugs 19 Air Filter 19 Spark Arrester 20 Cleaning 20 Adjustments 20 Maintenance Sche...

Page 4: ...is product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly operation dangers and maintenance of the product before use Fully familiarize yourself and make sure others who plan on operating the product fully familiarize themselves too with the proper safety and operation procedures before each use Please always exercise common sense and always erro...

Page 5: ...us situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous situation w...

Page 6: ...bare wires or receptacles DO NOT use electrical cords that are worn damaged or frayed DO NOT operate generator in wet weather DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circuit interrupter GFCI in damp areas and areas containing conductive material such as metal decking Use approved transfer equipment to isolate generator from your electric ...

Page 7: ...r s running capacity can damage the generator and or electrical devices connected to it DO NOT overload the generator Start the generator and allow the engine to stabilize before connecting electrical loads Connect electrical equipment in the off position and then turn them on for operation Turn electrical equipment off and disconnect before stopping the generator DO NOT tamper with the governed s...

Page 8: ...E AND EXPLOSIVE Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation or laceration DANGER When adding or removing gas Turn the generator off and let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pu...

Page 9: ...RING GASOLINE PROPANE LPG OR EQUIPMENT WITH FUEL IN IT Store away from furnaces stoves water heaters or other appliances that have a pilot light or other ignition source because they can ignite the fuel FOR USE IN A WEATHER PROTECTED AREA ONLY DO NOT EXPOSE TO RAIN Operating of this equipment may create sparks that can start fires around dry vegetation A spark arrester may be required The operator...

Page 10: ...Choke Used to start the engine 3 Air cleaner Protects the engine by filtering dust and debris from the intake air 4 Recoil starter Used to manually start the engine 5 LPG hose connector 6 Oil filler cap Check and fill engine oil level 7 Power panel See Power Panel section 8 Ground Terminal Consult an electrician for local grounding regulations 9 Fuel selector switch Used to select fuel source Gene...

Page 11: ...laying running hours voltage and hertz 4 LPG hose connector Used to connect LPG hose to generator 5 120 240 volt AC 30 Amp twist lock receptacle NEMA L14 30R May be used to supply electrical power for the operation of 120 240 Volt AC 30 Amp single phase 60 Hz electrical loads 6 120 volt AC 20 Amp duplex 2 NEMA 5 20R May be used to supply electrical power for the operation of 120 Volt AC 20 Amp sin...

Page 12: ... generator ships with the following parts Wheel kit 8 in 20 3 cm wheel 2 Pin roll Ø16 x Ø10 x 97 for wheels 2 R shape pin Ø2 x 33 2 Support leg w vibration mounts 1 Flange bolt M8x16 for support leg 2 Flange lock nut M8 2 Other LPG hose with regulator 3 3 ft 1 m 1 Oil funnel 1 ...

Page 13: ...arefully cut each corner of the box from top to bottom Fold each side flat on the ground to provide a surface area to install the wheel kit and support leg Install the Support Leg 1 Attach the support leg to the generator frame with flange bolt M8x16 and flange lock nuts M8 2 Tip the generator slowly so that it rests on the wheels and support leg Install the wheel kit The wheel kit is not intended...

Page 14: ...ended oil type is 10W 30 automotive oil NOTE Synthetic oil may be used after the 5 hour initial break in period Using synthetic oil does not increase the recommended oil change interval Full synthetic 5W 30 oil will aid in starting in cold ambient 5ºC 41ºF NOTE We consider the first 5 hours of run time to be the break in period for the unit During the break in period stay at or below 50 of the run...

Page 15: ...nol content of less than 10 by volume 2 DO NOT mix oil with fuel 3 Clean the area around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT OVERFILL Fuel can expand after filling A minimum of in 6 4 mm of space left in the tank is required for fuel expansion more than in 6 4 mm is recommended Fuel can be forced out of the tank as a result of expansion if it is overfilled and c...

Page 16: ... not been plugged or kept closed must also be purged The purging process should be done by a LPG supplier Cylinders from an exchange supplier should have been purged and filled properly already Always position the cylinder so the connection between the valve and the gas inlet won t cause sharp bends or kinks in the hose NOTE Connecting Liquid Petroleum Gas LPG cylinder 1 Make sure the fuel valve o...

Page 17: ...rawn into occupied or confined spaces Carefully consider wind and air currents when positioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could re...

Page 18: ...ith electrical devices plugged in or turned on 3 Turn the gasoline fuel valve to the ON position 4 Move the choke lever to the 100 CHOKE detent position a For restarting a warm engine move the choke lever to the 75 CHOKE detent position 5 Push the engine switch to the ON position 6 RECOIL START Pull the starter cord slowly until resistance is felt and then pull rapidly 7 Do not over choke As soon ...

Page 19: ...comply with all applicable laws and codes NOTE If the engine starts but does not run make certain that the generator is on a flat level surface The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold NOTE LPG 1 Make certain the generator is on a flat level surface 2 Disconnect all electrical loads from the generator...

Page 20: ...ving frost on LPG containers and regulators is common during operation and normally is not an indication of a problem As LPG vaporizes and travels from the tank to the generator engine it expands The amount of frost that forms can be affected by the size of the container the amount of fuel being used the humidity of the air and other operating conditions In unusual situations this frost may eventu...

Page 21: ...lso result due to the increased enrichment of the air fuel ratio Other high altitude issues can include hard starting increased fuel consumption and spark plug fouling To alleviate high altitude issues other than the natural power loss Champion Power Equipment can provide a high altitude carburetor main jet The alternative main jet and installation instructions can be obtained by contacting Custom...

Page 22: ...il 6 Place the filter in the assembly 7 Reattach the air filter cover and snap in place Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use a spark plug socket tool not included or a 13 16 in or 21 mm socket not included to remove the plug 3 Inspect the electrode on the plug It must be clean and not worn to produce the spark required for ignition 4 Make certain the spark plug gap i...

Page 23: ...r will result in degraded engine performance CAUTION To be performed by knowledgeable experienced owners or Champion Power Equipment certified dealers Generator Maintenance Make certain that the generator is kept clean and stored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT expose the unit to extreme conditions excessive dust dirt moisture or c...

Page 24: ...ion has stopped the engine This usually takes a few minutes 7 The generator needs to cool acompletely before cleaning and storage 8 Clean the generator according to the maintenance section 9 Remove the spark plug and pour about 1 2 ounce 14 8 mL of oil into the cylinder Crank the engine slowly to distribute the oil and lubricate the cylinder 10 Reattach the spark plug 11 Store the unit in a clean ...

Page 25: ...earance Intake 0 13 0 17 mm 0 005 0 007 in Exhaust 0 18 0 22 mm 0 007 0 009 in Note Tech bulletin regarding the valve adjustment procedure is on www championpowerequipment com Spark Plugs OEM spark plug NHSP F6RTC Replacement spark plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in An Important Message About Temperature Your Champion Power Equipment produ...

Page 26: ... 44 46 47 48 49 52 17 51 1 3 5 6 7 8 9 10 11 12 13 14 15 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 81 83 84 85 80 86 89 90 91 92 63 93 95 98 97 99 109 111 110 117 118 119 4 14 114 115 50 96 82 87 88 94 100 101 102 103 104 105 106 107 108 112 104 113 116 120 60 60 60 60 45 2 35 61 54 55 56 57 58 59 55 56 53 33 10 121 ...

Page 27: ... 2 59 152 200703 02 Short Pin Handle 2 60 1 6177 1 08 Lock Nut M8 Flange 9 61 1 5789 0612 1 Flange Bolt M6 x 12 Black 3 Part Number Description Qty 62 152 200800 09 2 Decorative Plate 1 63 152 070031 00 Jacket LPG Hose 3 64 65268 0 5 2 Frame 690 x 556 x 580 1 65 1 6177 1 10 Lock Nut M10 Flange 4 66 152 201200 03 Motor Mount 1 2 67 2 16 001 Pin Ø2 x 33 R Shape 2 68 122 201701 07 48 8 in Wheel PU Ye...

Page 28: ... 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 12 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 12 91 2 4 3 1 11 10 6 7 8 9 5 20 18 19 15 16 17 14 12 13 110 56 55 67 66 85 69 70 71 73 72 74 111 112 ...

Page 29: ... 46 010100 00 Cylinder Head 1 56 2 01 010 Stud Bolt M8 x 35 2 Part Number Description Qty 57 2 15 002 F6RTC Spark Plug F6RTC 1 58 2 08 014 Flange Bolt M10 x 80 4 59 46 020002 00 Gasket Cylinder Head Cover 1 60 46 021000 00 Cover Cylinder Head 1 61 45 020001 02 Breather Tube 1 62 45 020100 00 Bolt Cylinder Head Cover 1 63 2 08 039 Drain Bolt M12 x 1 5 x 15 2 64 46 041000 00 Camshaft 1 65 45 040013 ...

Page 30: ...B R multi purpose meter FUEL CUT SOLENOIL B G B G W G W G OFF G Y G Y G Y 3 4 2 1 G Y EARTH TERMINAL G Y L14 30R B W W R R G Y B B W G Y W CIRCUIT BREAKER CIRCUIT BREAKER 250V 27A DOUBLE POLE 20A 20A R G Y W DUPLEX A DUPLEX B Charger B W R B B G Y Y GAS LPG SWITCH c e a b f d SWITCH a c d f b e Br CHARGE COIL 27A L W G B Y R YELLOW BLACK BLUE GREEN RED WHITE Br WHITE BLUE GREEN YELLOW WHITE GREEN ...

Page 31: ...rankcase to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defective Replace defective device Circuit br...

Page 32: ...oaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such...

Page 33: ...ol system is warranted for two years subject to provisions set forth below If during the warranty period an emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine SORE owner you are responsible for the performance of the required maintenance listed in your Owner s Manual...

Page 34: ...eplacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part 3d Repair or ...

Page 35: ...nister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal bu...

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