Champion 100306 Operator'S Manual Download Page 2

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100306 - 2000W PORTABLE INVERTER GENERATOR

TABLE Of CONTENTS

Introduction

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Safety Definitions

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Important Safety Instructions

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Fuel Safety

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Safety Symbols

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Operation Symbols

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Safety Labels

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Controls and features

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Generator

.......................................................

Power Panel

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Outlet Panel

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FCC Statement

.................................................

Assembly

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Unpacking

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Add Engine Oil

..................................................

Add Fuel

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Grounding

......................................................

Operation

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Generator Location

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Grounding

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Surge Protection

...............................................

Starting the Engine

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Connecting Electrical Loads

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Do Not Overload Generator

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Eco (Economy) Mode

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12V DC Automotive Style Outlet

...............................

Parallel Operation

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Stopping the Engine

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Maintenance

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Cleaning the Generator

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Changing the Engine Oil

.......................................

Cleaning and Adjusting the Spark Plug(s)

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Cleaning the Air Filter

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Cleaning the Spark Arrestor

...................................

Adjusting the Governor

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Maintenance Schedule

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Storage

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Short Term Storage (up to 1 year)

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Long Term Storage (more than 1 year)

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Removing from Storage

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Specifications

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Generator Specifications

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Engine Specifications

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Oil Specifications

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Fuel Specifications

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Spark Plug Specifications

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Valve Specifications

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Temperature Specifications

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Parts Diagram

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Parts List

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Engine Parts Diagram

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Engine Parts List

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Wiring Diagram

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Troubleshooting

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Summary of Contents for 100306

Page 1: ...erating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice This product is rated in accordance with PGMA Portable Generator Manufacturers Association standard PGMA G300 Standard for Testing and ...

Page 2: ...my Mode 18 12V DC Automotive Style Outlet 18 Parallel Operation 19 Stopping the Engine 19 Maintenance 20 Cleaning the Generator 20 Changing the Engine Oil 20 Cleaning and Adjusting the Spark Plug s 20 Cleaning the Air Filter 21 Cleaning the Spark Arrestor 21 Adjusting the Governor 22 Maintenance Schedule 22 Storage 22 Short Term Storage up to 1 year 22 Long Term Storage more than 1 year 23 Removin...

Page 3: ...s before each use Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with your CPE product for years to come When contacting CPE about parts and or service you will need to supply the complete model and serial numbers of your product Transcribe th...

Page 4: ...ccessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught WARNING Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be requi...

Page 5: ...DO NOT modify the generator in any way CAUTION Start the generator and allow the engine to stabilize before connecting electrical loads Connect electrical equipment in the off position and then turn them on for operation Turn electrical equipment off and disconnect before stopping the generator CAUTION Improper treatment or use of the generator can damage it shorten its life and void your warranty...

Page 6: ...nk Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the gas station Use an approved container to transfer the fuel to the generator DO NOT overfill the gasoline tank Always keep gasoline away from sparks open flames pilot lights heat and other sources of ignition DO NOT light or smoke cigarettes When starting the generator DO NOT at...

Page 7: ...e safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transfer switch must be used when connecting to a building Fire Explosion Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death Operation of this equipment may create sparks that ca...

Page 8: ...intenance Required Indicator Low Oil Level Indicator Receptacle Status Circuit Breaker Reset Push Ground Terminal SYMBOL MEANING Neutral Floating Neutral circuit IS NOT electrically connected to the frame ground of the generator Parallel Connection s 10W 30 Check Oil Level Recommended oil is 10W 30 The engine can be seriously damaged without oil Always check the oil level before using The machine ...

Page 9: ...NLEADED FUEL ONLY Minimum octane rating of 85 Maximum 10 ethanol GASOLINA REGULAR SOLAMENTE 85 octanos como mínimo Máximo de etanol de 10 ESSENCE SANS PLOMB SEULEMENT Indice d octane minimal de 85 Maximum 10 d éthanol 1032 L OP A K 109 Colors LPN 1032 L OP Rev A Size 78 x 20 mm Artwork Notes 3mm corner radius 2mm safe margin Revision Changes This artwork belongs to Champion Power Equipment The con...

Page 10: ...or 1 Carrying Handle Used to lift or carry the unit 2 Recoil Starter Used to manually start the engine 3 EZ Start Dial Used to start and stop the generator 4 Outlet Panel See Outlet Panel section 5 Power Panel See Power Panel section 6 Fuel Cap Remove to add fuel 7 Fuel Lever Vent Turn this valve to the ON position to supply air to the tank 8 Fuel Fill Assist LED Push button LED used to illuminate...

Page 11: ...e Status 4a Green All systems OK 4b Red Nearing overload but receptacle still has power 4c Flashing Red Overload fault and receptacle has no power 5 LED Display 5a Flashing Blue Total run time first 5 seconds after unit started 5b Amber Remaining fuel run time 6 AC Overload Reset Button Used to re energize receptacles after overload fault and reset maintenance schedule 6a OFF Systems normal 6b Yel...

Page 12: ...trical loads 1 Ground Terminal Consult an electrician for local grounding regulations 2 Circuit Breakers Push Reset Protects the generator against electrical overloads 3 Parallel Outlets Used for parallel operation parallel kit sold separately Warning Do not operate a device while it is plugged into the 12V DC outlet Prolonged exposure to engine exhaust can cause serious injury or death While char...

Page 13: ...se limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If ...

Page 14: ... NOTICE The recommended oil type is 10W 30 automotive oil 20 0 20 40 60 Ambient temperature Temperatura ambiente Température ambiante Recommended Oil Type Tipo de aceite recomendado Type d huile recommandé 80 100 120 28 9 F C 17 8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Synthetic Sintético Synthétique 10W 40 5W 30 1 Place the generator on a flat level surface 2 Remove the maintenance cover 3 Remo...

Page 15: ...ew on the gasoline cap and wipe away any spilled fuel CAUTION Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10 or less by volume DO NOT mix oil and gasoline Fill tank to approximately in 6 4 mm below the top of the tank to allow for gasoline expansion DO NOT pump gasoline directly into the generator at the pump Use an approved container to transfer the ...

Page 16: ...structions Place the generator in a well ventilated area DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces Carefully consider wind and air currents when positioning generator Failure to follow proper safety precautions may void manufacturer s warranty WARNING Do not operate or store the generator in rain snow or wet weather Using a...

Page 17: ... Rotate the EZ Start dial to 75 of the full choke position for only one pull of the recoil starter If generator does not start after first pull rotate the dial to the RUN position for the next three pulls Too much choke leads do spark plug fouling and engine flooding This will cause the engine not to start NOTICE For gas starting in cold ambient 15 C 59 F The choke must be in 100 of the CHOKE posi...

Page 18: ...tric driven equipment Following the steps listed under Power Management will guarantee that only one device will be starting at a time Power Management Use the following formula to convert voltage and amperage to watts Volts Amps Watts To prolong the life of your generator and attached devices follow these steps to add electrical load 1 Start the generator with no electrical load attached 2 Allow ...

Page 19: ...or damage NOTICE Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator Parallel Operation The Champion model 100306 is parallel ready and can be operated in parallel with another Champion unit to increase the total available electrical power A Champion model 100468 parallel kit optional equipment is required for parallel oper...

Page 20: ...3 Use an air compressor 25 PSI to clear dirt and debris from the generator 4 Inspect all air vents and cooling slots to ensure that they are clean and unobstructed To prevent accidental starting remove the spark plug wire before performing any service Make sure spark plug wire end does not rest on any metal parts Changing the Engine Oil Change oil when the engine is warm Refer to the oil specifica...

Page 21: ...r cover 9 Reinstall the maintenance cover and tighten the cover screw securely Cleaning the Spark Arrestor 1 Allow the engine to cool completely before servicing the spark arrestor 2 Remove the 4 screws holding the cover plate on the muffler side of the generator 3 Remove the clamp C and cap B which retain the spark arrestor A to the muffler A B C 4 Remove the spark arrestor screen 5 Carefully rem...

Page 22: ...ns or death Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gasoline directly into the generator Use an approved container to transfer the fuel to the generator Never use a gasoline container gasoline tank or any other fuel item that is damaged or appears damaged DO NOT overfill the gasoline tank Always keep fuel away from sparks open flames pilot lights heat and other sourc...

Page 23: ... thoroughly cleaned This process involves technically advanced tasks For assistance please call our Technical Support Team at 1 877 338 0999 If the gasoline tank and carburetor were properly emptied of all gasoline prior to the generator being stored follow the below steps when removing from storage 1 Be sure the EZ Start dial is in the STOP position 2 Add gasoline to the generator according to Ad...

Page 24: ...ine needs Fuel Specifications Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10 or less by volume DO NOT USE E15 or E85 DO NOT OVERFILL Gasoline Capacity 1 1 gal 4 2 L Spark Plug Specifications OEM Type NHSP E6RTC Replacement Type NGK BPR6HS or equivalent Gap 0 024 0 028 in 0 6 0 7 mm Valve Specifications Intake Clearance 0 004 in 0 1 mm Exhaust Clearanc...

Page 25: ...Parts Diagram 60 56 17 57 58 52 49 50 48 61 62 63 64 65 61 31 31 1 32 34 30 5 6 7 8 70 77 68 71 73 74 78 79 69 76 10 16 18 19 20 21 16 22 23 24 16 29 28 27 53 55 25 26 37 38 39 47 46 45 44 43 40 41 1 2 13 15 14 12 3 9 35 36 42 51 59 16 54 4 11 33 66 67 80 75 72 ...

Page 26: ...ver Yellow 1 33 1 896 05 Split Washer Ø5 1 34 62 200410 00 Rotary Knob Protector Rear Cover 1 35 1 819 0414 3 Sunk Screw M4 14 4 Part Number Description Qty 36 62 210017 00 Multifunction Display 1 37 88 070011 01 Pipe 1 38 111 070300 01 Fuel Filter Wire Mesh 1 39 2 06 018 Clamp Ø10 5 b8 1 40 122 070036 00 Seal Ring 1 41 62 070035 00 Fuel Level Sensor 1 42 1 819 0516 2 Sunk Screw M5 16 5 43 62 0701...

Page 27: ... 16 1 72 1 862 05 Lock Washer Ø5 Toothed 1 73 1 97 1 05 Washer Ø5 1 74 1 6170 05 Nut M5 1 75 1 807 05 Knurled Nut M5 1 76 62 01 1 2 Control Panel 1 77 5 1210 920 20Amp Circuit Breaker Push Button CSA 1 78 83 210001 00 1 Connect Port Black 1 79 83 210001 00 3 Connect Port Red 1 80 9 1700 008 Plug USB 5V 2 4A 1 ...

Page 28: ... 88 86 14 84 83 82 91 89 85 17 16 23 24 22 25 26 15 14 20 21 6 13 19 18 74 75 76 77 78 79 28 29 30 27 31 32 33 2 34 35 36 19 80 52 25 53 54 55 56 57 58 60 61 63 64 65 66 72 71 70 62 59 42 48 14 49 47 50 51 43 44 45 46 41 40 39 38 37 67 68 69 46 64 81 14 97 98 99 100 101 102 103 104 105 106 107 108 41 73 87 94 1 7 109 ...

Page 29: ...ecoil Assembly 1 37 2 01 026 Stud Bolt M6 88 2 38 81 130002 00 Gasket Insulator 1 Part Number Description Qty 39 81 130001 00 Insulator Carburetor 1 40 81 130003 00 Gasket Carburetor 1 41 62 130000 00 Carburetor Assembly 1 42 81 130004 00 Gasket Air Cleaner 1 43 81 090004 00 Pipe Air Cleaner 1 44 81 090003 00 Joint Breather Pipe 1 45 81 090005 00 Pressure Plate Air Filter Tube 1 46 1 6177 1 06 3 F...

Page 30: ...0 00 Spark Arrester 1 91 2 06 011 Clamp Ø25 b10 1 92 81 101501 00 Cap Spark Arrester 1 93 62 081200 00 Middle Shield Muffler 1 94 1 70 0616 Inside Hexagonal Bolt M6X16 1 95 1 845 4817 Tapping Screw ST4 8 17 4 96 62 081300 00 Terminal Shield Muffler 1 97 1 818 0306 1 Screw M3 6 2 98 62 132200 00 Stepper Motor 1 99 1 9074 1 0408 Screw M4 8 2 100 81 132100 00 Stepper Motor Base 1 101 1 9074 4 0535 Sc...

Page 31: ... W L G Y W G GENERATOR ENGINE IGNITION COIL 5 20R AC COIL SUB COIL O Y L C G Y L R R R Y Y R W TCI UNIT R R B G Y G Y G Y C CARNATION A AMETHYST O ORANGE OUTPUT PANEL CONTROL PANEL CIRCUIT BREAKER 20A W W R C 8A 11 12 13 14 15 16 1 2 3 6 5 4 GAS LEVEL SW 1 2 3 4 5 6 1 8 6 5 7 10 1 2 3 4 9 2 3 4 5 6 7 8 9 10 P2 P1 1 7 9 10 5 6 8 2 3 4 11 14 12 15 13 16 1 2 3 4 5 6 7 8 9 10 FLOODLIGHT DISPLAY PANEL ...

Page 32: ...ition Let generator cool down Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Connecting Electrical Loads Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defective Replace defective device Circuit breaker is open Reset circuit ...

Page 33: ...equired to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as starting batteries and storage covers Failures due to acts of God and other force majeure events beyond the manufacturer s control Problems caused by parts that are not origina...

Page 34: ...iagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine ...

Page 35: ...shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first s...

Page 36: ...kets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Alterna...

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