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100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR

TROUbLESHOOTING

30

TROUbLESHOOTING

Problem

Cause

Solution

Engine will not start.

No fuel.

Add fuel.

Faulty spark plug.

Clean and adjust spark plug or replace.

Low oil level.

Fill crankcase to the proper level.
Place generator on a flat, level surface.

Spark plug wire loose.

Attach wire to spark plug.

Fuel valve is closed.

Open fuel valve.

Ignition switch OFF.

Press ignition switch ON.

Old fuel or water in fuel.

Drain fuel and replace with fresh fuel.

Flooded with fuel.

Let unit stand for 10 mins.

Engine starts but runs roughly.

Choke in the wrong position.

Move choke until it stops under RUN position or 
push in completely. 

Dirty air filter.

Clean or replace air filter.

Dirty fuel valve.

Clean the fuel valve.

Clogged spark arrestor.

Clean spark arrestor.

Engine will not start electrically.

Generator battery is dead.

Recharge generator battery.

Battery switch is in the OFF position.

Turn battery switch to ON position.

Engine shuts down during operation.

Out of fuel.

Fill fuel tank.

Low oil level.

Fill crankcase to the proper level. Place generator 
on a flat, level surface.

Clogged spark arrestor.

Clean spark arrestor.

Generator cannot supply enough power 
or overheating.

Generator is overloaded.

Review load and adjust. See “Connecting 
Electrical Loads.”

Dirty air filter.

Clean or replace air filter.

Choke in wrong position.

Move choke until it stops under RUN position or 
push in completely.

Engine is running but no AC output.

Poor cord connection.

Check all connections.

Circuit breaker is open.

Reset circuit breaker. Check all circuit breakers.

Faulty brush assembly.

Replace brush assembly (Service Center).

Faulty AVR (auto voltage regulator).

Replace AVR (Service Center).

Loose wiring.

Inspect and tighten wiring connections.

GFCI tripped.

Reset GFCI receptacle breakers by first pushing 
the TEST button then the RESET button until 
green LED illuminates. Contact the help line.

Other.

Contact the help line.

Engine hunts or falters.

Engine governor defective.

Contact the help line.

Dirty fuel valve.

Clean the fuel valve.

Carburetor is dirty and running lean.

Contact the help line.

Choke in wrong position.

Move choke until it stops under RUN position or 
push in completely.

DUAL FUEL MODELS ONLY: Engine will 
not stop.

Propane valve is still open.

Turn the propane valve to the CLOSED position on 
the tank.

Summary of Contents for 100230

Page 1: ...ore operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as kno...

Page 2: ...all carbon monoxide risks you ll be better prepared to protect your family from this colorless oderless threat CARBON MONOXIDE SAFETY THE BIG PICTURE KNOW THE SYMPTOMS Headache Nausea Shortness of br...

Page 3: ...verload Generator 23 Stopping the Engine 23 Moving the Generator 24 Operation at High Altitude 24 Maintenance 24 Cleaning the Generator 25 Changing the Engine Oil 25 Cleaning and Adjusting the Spark P...

Page 4: ...very effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and t...

Page 5: ...nds feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry DO NOT wear loose fittin...

Page 6: ...or laceration When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in and...

Page 7: ...y and all LPG away from skin at all times When adding or removing gasoline DO NOT light or smoke cigarettes Turn the generator off and let cool for at least two minutes before removing the gasoline ca...

Page 8: ...peration of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws and regulations relati...

Page 9: ...ents before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into u...

Page 10: ...y operate the product SYMBOL MEANING Start On Stop or Off Battery On Battery Off Locking Receptacle Circuit Breaker Reset Push Circuit Breaker Reset Flip Ground Terminal Neutral Bonded to Frame Neutra...

Page 11: ...turn the fuel valve to the ON position 4 Press the battery switch to the ON position 5 Move choke lever to CHOKE position 6 Press ignition switch to the START position 7 Move the choke lever to RUN p...

Page 12: ...Tank 6 gal 22 9 L 2 Choke Used to start the engine 3 Air Filter Protects the engine by filtering dust and debris from the intake air 4 Never Flat Wheels 9 5 in 24 1 cm 5 Recoil Starter Used to manual...

Page 13: ...al Consult an electrician for local grounding regulations 7 Circuit Breakers Flip Reset Protects the generator against electrical overloads 8 Circuit Breakers Push Reset Protects the generator against...

Page 14: ...tal run time Push SELECT button on right side of gauge to display different modes MODE DESCRIPTION Voltage V Output voltage of the generator Example 120 volts V Hz H 120 Frequency Hz Output frequency...

Page 15: ...th Regulator 1 Engine Oil 37 2 fl oz 1100 ml Oil Funnel 1 Assembly Parts Wheels 9 5 in 24 1 cm Never Flat Wheel A 2 Roll Pin B 2 Large R clip C 2 Support Leg Support Leg with Vibration Mounts D 1 Flan...

Page 16: ...nd wheel Install the Support Leg 1 Attach the support leg to the generator frame with flange bolts and flange lock nuts 2 Slowly tip the generator back down so that it rests on the wheels and support...

Page 17: ...ston rings After the 5 hour break in period change the oil NOTICE Synthetic oil may be used after the 5 hour initial break in period Using synthetic oil does not decrease the recommended oil change in...

Page 18: ...oline alone These ethanol blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor The compromised gasoline can be drawn into the carburetor and cause damage...

Page 19: ...available Keep cylinders away from heat and ventilated when in a vehicle WARNING If there is a strong smell of LPG Close valve on the cylinder Check all connections for leaks by wetting the fittings w...

Page 20: ...r for storage purposes Failure to follow proper safety precautions may result in personal injury damage to the generator and void the manufacturer s warranty WARNING During operation the muffler and e...

Page 21: ...engine move the choke to 75 of the CHOKE position 3 Pull the recoil cord slowly until resistance is felt and then pull rapidly 4 Do not over choke As soon as engine starts move the choke to the RUN p...

Page 22: ...g when the oil level falls below a critical threshold NOTICE Accumulation of frost on LPG cylinder and regulators is common during operation and normally is not an indication of a problem As LPG vapor...

Page 23: ...ing watts necessary for your purposes 1 Select the electrical devices you plan on running at the same time 2 Total the running watts of these items This is the amount of power you need to keep your it...

Page 24: ...ternative main jet and installation instructions can be obtained by contacting our Technical Support Team Installation instructions are also available in the Technical Bulletin area of the CPE website...

Page 25: ...ual check should show oil about 1 2 threads from running out of the fill hole If using the dipstick to check oil level DO NOT screw in the dipstick while checking Cleaning and Adjusting the Spark Plug...

Page 26: ...battery must be connected to a standard automotive style battery charger for re charging before it can be used Disconnect the Battery 1 Remove the protective cover from the black negative battery lead...

Page 27: ...etor to empty any excess gasoline from the carburetor into an appropriate container Use a funnel and appropriate hose if necessary under the carburetor drain bolt to avoid spillage 5d When gasoline st...

Page 28: ...ing stored follow the below steps when removing from storage 1 Be sure the ignition switch is in the OFF position 2 Add gasoline to the generator according to Add Fuel Gasoline 3 Turn the fuel valve t...

Page 29: ...6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Full Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on temperature shown in...

Page 30: ...r level Place generator on a flat level surface Clogged spark arrestor Clean spark arrestor Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Conne...

Page 31: ...load Review load and adjust See Connecting Electrical Loads Faulty power cords or device Check for damaged bare or frayed wires Replace defective device Circuit breaker still too hot Let unit sit for...

Page 32: ...roperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other...

Page 33: ...gnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty per...

Page 34: ...placement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part r...

Page 35: ...ister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or o...

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