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18

100111

 

ENGLISH

Generator Maintenance

Make certain that the generator is kept clean and stored 
properly. Only operate the unit on a flat, level surface in 
a clean, dry operating environment. DO NOT expose the 
unit to extreme conditions, excessive dust, dirt, moisture 
or corrosive vapors.

Use a damp cloth to clean exterior surfaces of the generator.
Use a soft bristle brush to remove dirt and oil.
Use an air compressor (25 PSI) to clear dirt and debris 
from the generator. 
Inspect all air vents and cooling slots to ensure that they 
are clean and unobstructed.

DO NOT use a garden hose to clean the generator.

Water can enter the generator through the cooling 
slots and damage the generator windings.

CAUTION

MAINTENANCE AND STORAGE

Storage

The generator should be started at least once every 14 
days and allowed to run for at least 20 minutes. For 
longer term storage, please follow these guidelines.

Generator Storage

1.  Add a properly formulated fuel stabilizer to the tank.
2.  Be sure all appliances are disconnected from the 

generator.

3.  Run the generator for a few minutes so the treated 

fuel cycles through the fuel system and carburetor.

4.  Turn the fuel valve to the “Off” position.
5.  Let the generator run until fuel starvation has 

stopped the engine. This usually takes a few minutes.

6.  The generator needs to cool acompletely before 

cleaning and storage.

7.  Clean the generator according to the maintenance 

section.

8.  Change the oil.
9.  Remove the spark plug and pour about 1⁄2 ounce 

(14.8 mL) of oil into the cylinder. Crank the engine 
slowly to distribute the oil and lubricate the cylinder.

10. Reattach the spark plug.
11. Store the unit in a clean, dry place out of direct 

sunlight.

Battery

This product is equipped with an automatic battery 
charging circuit. The battery will receive charging 
voltage when the engine is running. The battery will 
maintain a proper charge if the unit is used on a regular 
basis (about once every two weeks). If it is used less 
frequently, the battery should be connected to a trickle 

Disconnect the Battery

1.  Remove the protective cover from the black/negative 

battery lead.

2.  Disconnect the black/negative lead from the black/

negative terminal on the battery and store the cap 
screw (M5x12) and lock washer (M5).

3.  Repeat steps 1-2 for the red/positive battery lead.
4.  Store the battery in a cool, dry place.

A Float Charger will maintain the battery condition 
over long storage periods.

NOTE

Charge the Battery

For generators equipped with batteries for electric 
starting, proper battery maintenance and storage should 
be followed. An automatic battery charger (not included) 
with automatic trickle charging capability should be used 
to charge the battery. Maximum charging rate should not 
exceed 1.5 amps. Follow the instructions included with 
the battery charger. The battery should be fully charged 
at least once per month.

Generator exhaust contains odorless and colorless 
carbon monoxide gas.

To avoid accidental or unintended ignition of your 
electric start generator during periods of storage, 
the following precautions should be followed:

 

– When 

storing the generator for short periods of 

time make sure that the Ignition Switch and the 
FuelValve are set in the 

OFF position. 

 

– When 

storing the generator for extended periods 

of time make sure that the Ignition Switch and 
the Fuel Valve are set in the 

OFF position and 

the battery leads have been 

disconnected from 

the battery. 

DANGER

charger or battery maintainer to keep the battery 
properly charged. If the battery voltage is extremely low, 
the charging circuit may not be able to re-charge the 
battery. In this case, the battery must be connected to a 
standard automotive style battery charger for re-charging 
before it can be used.

Battery Cont’d.

Summary of Contents for 100111

Page 1: ...Year Limited Warrant y Garantie li m i t e d e d e u x a n s Garantie li m i t e d e d e u x a n s G a r a n t a l i m i t a d a d e dos a os G a r a n t a l i m i t a d a d e dos a os T h ree Year Li...

Page 2: ...rts Ordering Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at amb...

Page 3: ...12 Connecting Electrical Loads 13 Stopping the Engine 13 Do Not Overload Generator 14 Capacity 14 Power Management 14 Operation at High Altitude 14 GFCI 15 Maintenance and Storage 16 Engine Maintenan...

Page 4: ...ensure the accuracy and completeness of the information in this manual and we reserve the right to change alter and or improve the product and this document at any time without prior notice Since CPE...

Page 5: ...s situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result...

Page 6: ...ontaining conductive material such as metal decking Use approved transfer equipment to isolate generator from your electric utility and notify your utility company before connecting your generator to...

Page 7: ...he holes in the lift bar DO NOT attempt to refuel or perform any maintenance while the generator is in the air at any height WARNING Fuel and fuel vapors are highly flammable and extremely explosive F...

Page 8: ...AVERTISSEMENT MISE EN GARDE GN SF T 005D 1 WHEN STORING GASOLINE PROPANE LPG OR EQUIPMENT WITH FUEL IN IT Store away from furnaces stoves water heaters or other appliances that have a pilot light or...

Page 9: ...his manual for future reference 1 Spark Plug Arrester and Muffler 2 Oil Filter 3 Air Filter Cover 4 Engine Access Cover 5 Power Panel See Power Panel section 6 Battery Used to start the engine 7 Fuel...

Page 10: ...r Meter Displays the generator s output in reference to its rated wattage The greater the output the more LED s illuminate The LED bars will light up from green to orange If the orange LEDs light up t...

Page 11: ...soline powered enerator ships with the following parts Wheel Kit 12 in Wheel 2 Pin Roll 16 x 12 x 116 for Wheel 2 R Shape Pin 2 Washer 12 2 Other Oil Funnel 1 Engine Oil 1 Flange bolt M5x12 for batter...

Page 12: ...le check for any items that may be in the generator frame 2 With the generator still on the pallet install the wheel 3 Slide the wheel pin roll through the wheel from the outside 4 Slide the wheel pin...

Page 13: ...tions will void your warranty CAUTION Assembly Check oil often during the break in period Refer to the Maintenance section for recommended service intervals NOTE The generator rotor has a sealed pre l...

Page 14: ...acture s warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel 1 Use cle...

Page 15: ...ain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution WARNING WARNING During operation the muffler and exhaust fumes produced will become hot If adequ...

Page 16: ...ower from utility power and must comply with all applicable laws and codes NOTE Operation Stopping the Engine 1 Turn off and unplug all electrical loads Never start or stop the generator with electric...

Page 17: ...capacity when adding loads to the generator NOTE Operation Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine For operation at lo...

Page 18: ...is not stopped do not use this receptacle until is has been serviced or replaced 3 Press the Reset button located on the front of the receptacle to restore the flow of electricity If the indicator lig...

Page 19: ...028 0 031 in 5 Refer to the spark plug recommendation chart when replacing the plug 6 Carefully thread the plug into the engine For service or parts assistance contact our help line at 1 877 338 0999...

Page 20: ...ach with the two screws Failure to clean the spark arrester will result in degraded engine performance CAUTION Federal and local laws and administrative requirements indicate when and where spark arre...

Page 21: ...ttery will receive charging voltage when the engine is running The battery will maintain a proper charge if the unit is used on a regular basis about once every two weeks If it is used less frequently...

Page 22: ...F6RTC Replacement spark plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in Oil Use 10W 30 automotive oil Oil capacity is up to 1 4 qt 1 3 L DO NOT OVERFILL...

Page 23: ...X A DUPLEX B 14 50R R GFCI W R R R 30A 50A 250V 50A DOUBLE POLE INTELLIGAUGE R G Y B B B B B B B B R R 250V 30A DOUBLE POLE L5 30R W 30A CIRCUIT BREAKER R R M Y ENGINE BLOCK BATTERY STARTER FUEL CUT S...

Page 24: ...43 44 45 46 47 48 49 51 31 31 52 53 51 50 54 55 56 57 58 59 60 63 64 62 65 66 67 68 69 70 71 72 75 76 78 79 85 86 87 88 89 72 86 87 88 89 92 94 95 95 66 98 99 97 100 101 102 103 104 105 106 107 91 10...

Page 25: ...72 200505 00 48 Protector cover 1 53 172 200501 00 48 Top cover 1 54 2 06 006 Clamp 7 x 1 2 Part Number Description Qty 55 172 070014 01 Pipe air cleaner 1220 mm 1 56 172 070014 00 Pipe reversal valve...

Page 26: ...ble pole CSA 1 116 5 1210 920 20Amp circuit breaker push button 2 117 5 1210 930 30Amp circuit breaker push button 1 118 5 1440 005 Intelligauge four in one 1 119 717 130200 00 Pull choke assembly 1 1...

Page 27: ...132 129 128 126 125 124 123 127 103 104 79 80 78 77 75 85 86 84 83 82 81 87 91 92 89 90 27 43 42 41 40 39 38 44 34 35 36 37 8 7 9 10 27 28 27 29 30 31 22 23 24 25 45 15 26 20 21 6 5 2 1 3 135 134 137...

Page 28: ...in Jet Compl High Altitude Right 1 2 100189 Main Jet Compl Left 1 102021 Main Jet Compl High Altitude Left 1 Part Number Description Qty 43 61 130013 00 Connector Carburetor 1 44 1 5789 0665 Hex Flang...

Page 29: ...ocket Head Cap 4 118 22 040012 00 Adjusting Lash 4 119 717 040200 02 Rocker Arm 4 120 101644 Gasket Rocker Cover 2 121 1 5789 0625 Hex Flange Bolt M6 x 25 8 122 101880 Clamp 100 mm 1 123 102263 Rocker...

Page 30: ...l level Fill crankcase to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Manageme...

Page 31: ...nt Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such a...

Page 32: ...able condition exits CPE will repair your small off road engine SORE at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This exhaust and evaporative emission contro...

Page 33: ...d for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according...

Page 34: ...Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other p...

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