Champion 100107 Owner'S Manual & Operating Instructions Download

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OWNER’S MANUAL & OPERATING INSTRUCTIONS

10006 Santa Fe Springs Road

Santa Fe Springs CA 90670

USA / 1-877-338-0999

www.championpowerequipment.com

SAVE THESE INSTRUCTIONS

Important Safety Instructions
are included in this manual.

MADE IN CHINA

REV 41351-20130318

41351

MODEL NUMBER

7800 Starting Watts / 6500 Rated Watts

PORTABLE GENERATOR

Electric start

Summary of Contents for 100107

Page 1: ...e Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 41351 20130318 41351 MODEL NUMB...

Page 2: ...e Team Toll Free at 1 877 338 0999 AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F...

Page 3: ...Filter 14 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenance 15 Storage 16 Generator Storage 16 Disconnect the Battery 16 Charge the Battery 16 Specifications 1...

Page 4: ...information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most fro...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can r...

Page 7: ...l equipment in the off position and then turn them on for operation Turn electrical equipment off before stopping the generator DO NOT tamper with the governed speed DO NOT modify the generator in any...

Page 8: ...he engine 3 Fuel Valve Turn this valve to the ON position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to start...

Page 9: ...ds 3 120 240V 30A Twist Lock Receptacle NEMA L14 30R May be used to supply electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical loads 4 120V 20A Duplex NEM...

Page 10: ...t 10 in Wheel 2 Bushing 2 Flange Bolt M10x120 for Wheel 2 Flat Washer 10 2 Nut M10 2 Support Leg w vibration mounts 1 Flange Bolt M8x25 for Vibration Mounts 2 Flange Bolt M8x16 for Support Leg 2 Nut M...

Page 11: ...tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generator on it s si...

Page 12: ...oil shut off and will stop when the oil level in the crankcase falls below the threshold level CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommend...

Page 13: ...warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel Cont d Add Fuel 1...

Page 14: ...ay be subject to additional rules and regulations Generators should be on a flat level surface at all times Even while not in operation Generators must have at least five feet of clearance from all co...

Page 15: ...must isolate generator power from utility power and must comply with all applicable laws and codes NOTE Operation Starting the Engine 1 Make certain the generator is on a flat level surface 2 Disconn...

Page 16: ...cal load attached 2 Allow the engine to run for several minutes to stabilize 3 Plug in and turn on the first item It is best to attach the item with the largest load first 4 Allow the engine to stabil...

Page 17: ...p dipstick to add oil 5 Add 1 16 qt 1 1 L of oil and replace oil fill cap dipstick DO NOT OVERFILL 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug ca...

Page 18: ...gh the cooling slots and damage the generator windings CAUTION Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule Service your generator more frequently...

Page 19: ...or longer term storage please follow these guidelines Generator Storage 1 Add a properly formulated fuel stabilizer to the tank 2 Be sure all appliances are disconnected from the generator 3 Run the g...

Page 20: ...the valve adjustment procedure is on www championpowerequipment com Spark Plugs OEM spark plug NHSP F6RTC Replacement spark plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm...

Page 21: ...REV 41351 20130318 18 41351 ENGLISH Wiring Diagram Specifications...

Page 22: ...23 24 25 26 27 28 29 25 30 31 32 33 32 34 35 36 37 38 39 40 41 42 43 25 31 44 46 47 48 49 79 84 85 86 87 88 52 89 90 91 92 93 94 95 68 71 72 73 74 76 77 78 80 50 53 14 54 55 56 57 58 59 60 61 62 63 6...

Page 23: ...ne 1 50 5 1900 029 Grounding Line 1 51 1 5789 0612 1 Flange Bolt M6 12 5 52 1 862 06 Lock Washer 6 2 53 152 201200 00 Motor Mount 2 54 1 894 1 10 Circlip 10 2 Part Number Description Qty 55 152 200703...

Page 24: ...5 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 16 24 25 26 27 28 29 30 31 33 34 35 12 36 30 37 38 23 39 41 42 43 44 46 47 48 49 50 51 52 53 12 54 55 57 58 59 60 61 62 65 66 68 69 70 71 72 73 74...

Page 25: ...02 F6RTC Spark Plug F6RTC 1 58 2 08 014 Flange Bolt M10 80 4 59 46 020002 00 Gasket Cylinder Head Cover 1 Part Number Description Qty 60 46 021000 00 Cylinder Head Cover CPE 1 61 45 020001 02 Breather...

Page 26: ...Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected...

Page 27: ...this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any electrical com...

Page 28: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 29: ...all be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted...

Page 30: ...talled along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to s...

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