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REV 41351-20130318  

10

41351

 

ENGLISH

ASSEMBLy

Grounding

Your generator must be properly connected to an 
appropriate ground to help prevent electric shock.

A ground terminal connected to the frame of the generator 
has been provided on the power panel. For remote 
grounding, connect of a length of heavy gauge (12 AWG 
minimum) copper wire between the generator ground 
terminal and a copper rod driven into the ground. We 
strongly recommend that you consult with a qualified 
electrician to ensure compliance with local electrical codes.

Failure to properly ground the generator can result in 
electric shock.

WARNING

Our engines work well with 10% or less ethanol 
blend fuels. When using blended fuels there are 
some issues worth noting: 

 

– Ethanol-gasoline blends can absorb more water 

than gasoline alone. 

 

– These blends can eventually separate, leaving 

water or a watery goo in the tank, fuel valve and 
carburetor. 

 

– With gravity-fed fuel supplies, this compromised 

fuel can be drawn into the carburetor and cause 
damage to the engine and/or potential hazards. 

 

– There are only a few suppliers of fuel stabilizer 

that are formulated to work with ethanol blend 
fuels.

 

– Any damages or hazards caused by using 

improper fuel, improperly stored fuel, and/
or improperly formulated stabilizers, are not 
covered by manufacture’s warranty. 

It is advisable to always shut off the fuel supply, 
run the engine to fuel starvation and drain the tank 
when the equipment is not in use for more than 30 
days.

NOTE

Add fuel Cont’d.

Add fuel

1.  Use clean, fresh, regular unleaded fuel with a 

minimum octane rating of 85 and an ethanol content 
of less than 10% by volume.

2.  DO NOT mix oil with fuel.
3.  Clean the area around the fuel cap. 
4.  Remove the fuel cap.
5.  Slowly add fuel to the tank. DO NOT OVERFILL. Fuel 

can expand after filling. A minimum of 6.4 mm (¼ in.) 
of space left in the tank is required for fuel expansion, 
more than 6.4 mm (¼ in.) is recommended. Fuel can 
be forced out of the tank as a result of expansion if it is 
overfilled, and can affect the stable running condition of 
the product. When filling the tank, it is recommended 
to leave enough space for the fuel to expand.

6.  Screw on the fuel cap and wipe away any spilled fuel.

Use regular unleaded gasoline with a minimum 
octane rating of 85.

Do not mix oil and gasoline.
Fill tank to approximately 6.4 mm (¼ in.) below the 
top of the tank to allow for fuel expansion.
DO NOT pump gas directly into the generator at the 
gas station. Use an approved container to transfer 
the fuel to the generator.
DO NOT fill fuel tank indoors.
DO NOT fill fuel tank when the engine is running or hot.
DO NOT overfill the fuel tank.
DO NOT light cigarettes or smoke when filling the 
fuel tank.

CAUTION

Pouring fuel too fast through the fuel screen may 
result in blow back of fuel at the operator while filling.

WARNING

Summary of Contents for 100107

Page 1: ...e Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 41351 20130318 41351 MODEL NUMB...

Page 2: ...e Team Toll Free at 1 877 338 0999 AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F...

Page 3: ...Filter 14 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenance 15 Storage 16 Generator Storage 16 Disconnect the Battery 16 Charge the Battery 16 Specifications 1...

Page 4: ...information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most fro...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can r...

Page 7: ...l equipment in the off position and then turn them on for operation Turn electrical equipment off before stopping the generator DO NOT tamper with the governed speed DO NOT modify the generator in any...

Page 8: ...he engine 3 Fuel Valve Turn this valve to the ON position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to start...

Page 9: ...ds 3 120 240V 30A Twist Lock Receptacle NEMA L14 30R May be used to supply electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical loads 4 120V 20A Duplex NEM...

Page 10: ...t 10 in Wheel 2 Bushing 2 Flange Bolt M10x120 for Wheel 2 Flat Washer 10 2 Nut M10 2 Support Leg w vibration mounts 1 Flange Bolt M8x25 for Vibration Mounts 2 Flange Bolt M8x16 for Support Leg 2 Nut M...

Page 11: ...tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generator on it s si...

Page 12: ...oil shut off and will stop when the oil level in the crankcase falls below the threshold level CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommend...

Page 13: ...warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel Cont d Add Fuel 1...

Page 14: ...ay be subject to additional rules and regulations Generators should be on a flat level surface at all times Even while not in operation Generators must have at least five feet of clearance from all co...

Page 15: ...must isolate generator power from utility power and must comply with all applicable laws and codes NOTE Operation Starting the Engine 1 Make certain the generator is on a flat level surface 2 Disconn...

Page 16: ...cal load attached 2 Allow the engine to run for several minutes to stabilize 3 Plug in and turn on the first item It is best to attach the item with the largest load first 4 Allow the engine to stabil...

Page 17: ...p dipstick to add oil 5 Add 1 16 qt 1 1 L of oil and replace oil fill cap dipstick DO NOT OVERFILL 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug ca...

Page 18: ...gh the cooling slots and damage the generator windings CAUTION Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule Service your generator more frequently...

Page 19: ...or longer term storage please follow these guidelines Generator Storage 1 Add a properly formulated fuel stabilizer to the tank 2 Be sure all appliances are disconnected from the generator 3 Run the g...

Page 20: ...the valve adjustment procedure is on www championpowerequipment com Spark Plugs OEM spark plug NHSP F6RTC Replacement spark plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm...

Page 21: ...REV 41351 20130318 18 41351 ENGLISH Wiring Diagram Specifications...

Page 22: ...23 24 25 26 27 28 29 25 30 31 32 33 32 34 35 36 37 38 39 40 41 42 43 25 31 44 46 47 48 49 79 84 85 86 87 88 52 89 90 91 92 93 94 95 68 71 72 73 74 76 77 78 80 50 53 14 54 55 56 57 58 59 60 61 62 63 6...

Page 23: ...ne 1 50 5 1900 029 Grounding Line 1 51 1 5789 0612 1 Flange Bolt M6 12 5 52 1 862 06 Lock Washer 6 2 53 152 201200 00 Motor Mount 2 54 1 894 1 10 Circlip 10 2 Part Number Description Qty 55 152 200703...

Page 24: ...5 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 16 24 25 26 27 28 29 30 31 33 34 35 12 36 30 37 38 23 39 41 42 43 44 46 47 48 49 50 51 52 53 12 54 55 57 58 59 60 61 62 65 66 68 69 70 71 72 73 74...

Page 25: ...02 F6RTC Spark Plug F6RTC 1 58 2 08 014 Flange Bolt M10 80 4 59 46 020002 00 Gasket Cylinder Head Cover 1 Part Number Description Qty 60 46 021000 00 Cylinder Head Cover CPE 1 61 45 020001 02 Breather...

Page 26: ...Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected...

Page 27: ...this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any electrical com...

Page 28: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 29: ...all be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted...

Page 30: ...talled along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to s...

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