Champion Power Equipment C50079 Owner'S Manual Download

Page: 19 / 23

WINCH PARTS LIST

Item#

Part #

Qty

Description

500100

Gear Carrier Assembly –Input

500200

Gear Carrier Assembly –Intermediate

500300

Gear Carrier Assembly –Output

4 500400

Cable

Assembly

5 500500

Motor/End

Bearing

Assembly

500600

Break / Shaft Assembly

7 500700

Solenoid

Assembly

8 500800

Switch

Assembly

500900

Drum Assembly

10 500001 6

Screw

M4x12

500002

Cover - Gear Housing

12 500003 1

Gasket

500004

Thrust Washer

14 500005 1

Thrust

Disc

15 500006 1

Gear-input,

Sun

17 500008 1

Bushing-Drum

500007

Gear-Intermediate, Sun

500009

Gear-output, Sun

500010

Cap screw M6x10

22 500011 1

Hexangular

Shaft

500012

Cap screw M6x20

24 500013 1

Retainer-Ring

25 500014 1

Gear-Ring

26 500015 1

Cam

Ring

500016

Locking Ring

28 500017 6

Spring

29 500018 1

End

Bearing

30 500019 6

Cap Screw M10x35

31 500020 6

Lock

Washer

32 500021 6

Washer-Flat

33 500022 6

Nut

M10

34 500023 4

Nut

500024

Cap screw M6x25

Summary of Contents for C50079

Page 1: ...could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the notes preceded by thes...

Page 2: ...g items please unpack carefully Read Instructions before beginning DESCRIPTION QUANTITY Winch assembly with wire cable 1 Power Cord Switch Assembly 1 Cap Bolt M10 x 35 6 Lock Washers 6 Flat Washers 6...

Page 3: ...wire cable feeds onto the drum in the under wind position and is looped at the end to accept the clevis hook pin 4 Planetary Gear System The reduction gears convert the winch motor power into extreme...

Page 4: ...4 9 Clevis Hook This hook allows you to connect the winch to the object you are pulling FIG B...

Page 5: ...oad 2 Insert 2xM10 Nuts with Lock Washers Part 500022 Part 500020 to the mounting channel not included hole and attach the Roller Fairlead not included to the mounting channel with the bolts provided...

Page 6: ...t be drawn taut Leave some slack for cable movement 8 Attach the hand held remote lead to the winch and test for proper operation See Fig 9 9 Check for proper drum rotation Pull and turn the clutch kn...

Page 7: ...7 Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9...

Page 8: ...not move the vehicle to pull a load towing on the winch cable This could result in cable breakage WARNING Disconnect the remote control and battery leads when not in use WARNING Avoid shock loads by...

Page 9: ...e made Duration of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for a few minutes Do not pull f...

Page 10: ...ize power and speed of the winch If the winch is used for a considerable time with the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actual...

Page 11: ...found to be worn or operates abnormally MUST BE REMOVED FROM SERVICE UNTIL REPAIRED It is recommended that the necessary repairs be made by a manufacturer s authorized repair facility Pull only on ar...

Page 12: ...s from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blanket or jacket over the wire...

Page 13: ...ttach the hook back onto the wire rope g Engage the clutch h Connect the remote control to the winch If you are going to control the winch from inside your vehicle then pass the remote through an open...

Page 14: ...d in neutral and the emergency brake released Only release the brake pedal when under full tension Avoid shock loads to the winch This can damage the winch cable and vehicle q The winch is meant for i...

Page 15: ...ire and re spool from the point where the rope is tight w Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in x Secure the hook and hand strap y Disconnect the remo...

Page 16: ...ble Assembly Replacement It is recommended that any such modifications be performed by a manufacturer s authorized repair facility and that only manufacturer supplied parts be used 1 Move cam ring to...

Page 17: ...h pressed If voltage is present replace motor Allow to drain and dry Run in short bursts without load until completely dry Motor runs but Cable drum does not turn Cam Ring clutch not engaged Move Cam...

Page 18: ...18 WINCH ASSEMBLY DRAWING 8 4 3 2 13 5 6 17 7 12 1 13 14 15 13 11 10 17 9 34 35 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 18...

Page 19: ...02 1 Cover Gear Housing 12 500003 1 Gasket 13 500004 3 Thrust Washer 14 500005 1 Thrust Disc 15 500006 1 Gear input Sun 17 500008 1 Bushing Drum 18 500007 1 Gear Intermediate Sun 20 500009 1 Gear outp...

Page 20: ...20 16 7 6 5 2 4 3 1 10 9 8 13 11 12 14 15 24 29 21 17 18 19 20 23 3 22 28 27 26 25...

Page 21: ...Connect Wire II Yellow 11 500711 12 Lock Washer 8 12 500712 1 Connect Wire III 13 500713 1 Strap Copper II 14 500714 1 Connect Wire IV 15 500715 2 Solenoid 16 500716 6 Washer Flat 5 17 500717 6 Lock W...

Page 22: ...H Winch Weight 56 2 lbs 25 5kgs Mounting Bolt Pattern 6 55 x 4 5 166 4 mm x 114 3 mm Line speed and Motor Current First layer Pull Speed Volts Amps Line pull Max lbs 0 1000 3000 5000 kgs 0 454 1361 2...

Page 23: ...23 Inquiries can be sent to Champion Power Equipment Inc 1715 Business Center Drive Duarte CA 91010 USA Tel 1 877 338 0999 Fax 626 932 1977...

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