17
TROUBLE SHOOTING
SYMPTOM
POSSIBLE CAUSE
SUGGESTED ACTION
Motor does not
turn on
-Switch Assembly not
connected properly
-Loose battery cable
connections
-Solenoid malfunctioning
-Defective Switch
Assembly
-Defective motor
-Water has entered motor
-Insert Switch Assembly all the way into
the connector.
-Tighten nuts on all cable connections.
-Battery should minimum 650CCA.
-Tap solenoid to loosen contacts. Apply
12 volts to coil terminals directly. A
clicking indicates proper activation.
-Replace Switch Assembly.
-Check for voltage at armature port with
Switch pressed. If voltage is present,
replace motor.
-Allow to drain and dry. Run in short
bursts without load until completely dry.
Motor runs but
Cable drum does
not turn
-Cam Ring (clutch) not
engaged
-Move Cam Ring to the “in” position. If
problem persists, a qualified technician
needs to check and repair.
Motor runs slowly
or without normal
power
-Insufficient current or
voltage
-Battery weak, recharge. Run winch with
vehicle motor running.
-Loose or corroded battery cable
connections. Clean, tighten, or replace.
Motor overheating -Winch running time too
long
-Allow winch to cool down periodically.
Motor runs in one
direction only
-Defective or stuck
solenoid
-Defective Switch
Assembly
-Tap solenoid to loosen contacts.
-Repair or replace solenoid.
-Replace Switch Assembly.
