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Champion Power Equipment 76520, Owner'S Manual & Operating Instructions

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Champion Power Equipment 76520 Owner'S Manual & Operating Instructions Download Page 25

REV 76520-20120824  

22

76520

 

ENGLISH

#

Part Number

Description

Qty

1

GB5789-FB6-8

Flange Bolt M6x8

5

2

ST160F-1061100-Q

Recoil Starter Cover

1

3

ST160F-1061005

Recoil Starter Spring

1

4

ST160F-1061009

Recoil Starter Rope

1

5

ST160F-1061001-A

Recoil Starter Reel

1

6

ST188F-1060006

Spring, Ratchet 

2

7

ST188F-1060005

Starter Ratchet (Metal)

2

8

ST188F-1060004

Ratchet Guide Spring

1

9

ST188F-1060003

Ratchet Guide

1

10

ST188F-1060002

Screw, Ratchet Guide

1

11

GB5789-FB6-12

Flange Bolt M6x12

10

12

ST168F-1080100-G

Fan Cover Assembly

1

13

ST168F-1070008-G

Clip, Tube φ9 .5

1

14

ST160F-1061200

Recoil Starter Knob

1

15

ST160F-1050010

Nut M14

1

16

ST160F-1060001-A

Start Hub

1

17

ST168F-1080001

Cooling Fan

1

18

ST168F-1120100

Flywheel

1

19

ST168F-1030100

Oil Seal

2

20

ST160F-1110106

Washer, Governor 

1

21

ST160F-1110101

Governor Gear

1

22

ST160F-1110102

Pin, Weight 

2

23

ST160F-1110104

Shaft, Governor Gear

1

24

ST160F-1110103

Circlip, Governor Gear

1

25

ST160F-1110107

Governor Weight

2

26

ST160F-1110105-A

Bushing, Governor

1

27

ST168F-1080200

Air Guide

1

28

ST160F-1030003

Drain  Bolt

2

29

ST160F-1030004

Washer, Drain Bolt

2

30

ST168F-2-1030012-G

Crankcase

1

31

ST160F-1129000-G

Diode

1

32

ST160F-1127000-A

Oil Level Sensor

1

33

GB5758-AM7×35

Flange Bolt  7x35

2

34

ST168F-1050100

Connecting Rod Assembly

1

35

ST168F-2-1050001-Q

Crankshaft Assembly

1

36

GB276-BB-6205-UU

Radial Ball Bearing 6205

2

37

ST168F-1030008-G

Gasket, Crankcase 

1

38

ST160F-1030001-B

Oil Dipstick

1

39

ST160F-1030002

Gasket, Oil Dipstick

2

40

ST168F-1030007-G

Crankcase Cover

1

41

GB5789-FB8-32

Flange Bolt 8x32

6

42

ST160F-1030005-B

Oil Filler Cap

1

43

ST168F-1110005

Spring, Throttle Return 

1

44

ST160F-1110003

Governor Arm

1

45

GB41-N-6

Nut M6

3

46

ST160F-1110108

Washer, Governor (II)

1

47

ST160F-1110001

Shaft, Governor Arm 

1

48

ST160F-1123000-G

Ignition Coil

1

49

GB5789-FB6-25

Flange Bolt 6x25

2

50

ST168F-1110006

 Rod, Governor

1

51

ST168F-1110007

Spring, Governor 

1

52

ST160F-1110004

 Bolt, Governor Arm

1

53

ST160F-1110008

Pin, Shaft

1

54

168 .111008 .01

Sheath, Control Handle

1

55

168 .111000 .30

Control Assembly

1

56

ST168F-2-1040013

Lifter, Valve

2

57

ST168F-1030015-G

Dowel Pin 9x14

2

58

ST168F-2-1041000

Camshaft Assembly

1

59

GB1099-79

Key

1

60

ST168F-2-1050005

Piston

1

61

ST168F-1050003

Wrist Pin

1

62

ST168F-1050004

Piston Pin Clip

2

63

ST168F-1050200

Ring, Oil

1

64

ST168F-1050006

Ring, Second 

1

65

ST168F-1050007

Ring, First

1

66

ST168F-2-1030009-G

Gasket, Cylinder Head

1

67

152FMD-1001007

Dowel Pin 10x16

2

68

ST168F-1040002

Valve, Intake

1

69

ST168F-1040006

Valve, Exhaust

1

70

ST168F-1080002-G

Gasket, Cylinder Head

1

71

F6RTC

Spark Plug

1

72

GB5789-FB8-55

Flange Bolt 8x55

4

#

Part Number

Description

Qty

73

ST168F-1040014-A

Oil Seal, Valve

2

74

ST160F-1040003

Spring, Valve

2

75

ST160F-1040007

Retainer, Exhaust Valve

1

76

ST160F-1040001

Retainer, Intake Valve

1

77

ST160F-1040008

Rotator, Exhaust Valve

1

78

168 .040202 .34

Shaft, Rocker Arm

1

79

ST160F-1040022

Rocker Arm

2

80

ST160F-1040024

Screw, Valve Adjustment

2

81

ST168F-1040025

Lock Nut

2

82

GB90-W-6

Washer φ6

6

83

GB41-N-6

Nut M6

2

84

168 .040201 .34

Retainer, Rocker Arm

1

85

ST168F-1040027

Stud Bolt, Rocker Arm

2

86

168 .040004 .34

Guide Plate, Push Rod

1

87

ST168F-1040005

Push Rod

2

88

ST160F-1020002-A

Gasket, Valve Cover

1

89

ST168F-1020100-C

Valve Cover Assembly

1

90

ST160F-1020001

Breather Tube

1

91

GB5789-FB6-15

Flange Bolt M6x15

4

92

ST160F-1010002

Stud Bolt

2

93

ST168F-1100200-G

Gasket, Muffler

1

94

GB1667-S5-10

Screw M5×10

2

95

GB90-W-5

Washer φ5

2

96

GB93-LW-5

Lock Washer φ5

2

97

168 .101200 .34

Cover, Muffler

1

98

188 .101300 .34

Spark Arrester

1

99

GB1667-S4-6

Bolt M4X6

4

100

GB5781-B5-10

Bolt M5X10

2

101

168 .101100 .36

Muffler Assembly

1

102

GB1667-S6-16

Screw M6×16

2

103

GB93-LW-6

Lock Washer φ6

6

104

GB41-N-8

Nut M8

2

105

GB90-W-8

Washer φ8

2

106

GB93-LW-8

Lock Washer φ8

2

107

ST168FD-1100003-CARB

Gasket, SAI Valve

1

108

ST168FD-1100300-CARB

SAI Valve

1

109

ST168F-2-1010100-G

Cylinder Head

1

110

ST160F-1010001

Stud Bolt 6x110

2

111

ST160F-1130002-CPE

Gasket, Insulator

1

112

ST168F-1130001

Insulator, Carburetor

1

113

ST160F-1130003-CPE

Gasket, Carburetor

1

114

ST168F-2-1131000-G

Carburetor Assembly

1

115

ST160F-1130004

Washer, Air Cleaner Base

1

116

ST160F-1130100

Choke Handle

1

117

168 .091100 .34

Base, Air cleaner 

1

118

GB5789-FB6-20

Flange Bolt M6x20

5

119

168 .091003 .36

Element, Air Cleaner 

1

120

168 .091200 .36

Cover, Air Cleaner

1

121

ST168F-1090100-C

Nut, Air Cleaner Cover (Plastic)

2

122

168 .070014 .01

Pipe, Reversal Valve

1

123

ST160F-1070007

Clip

1

124

168 .070013 .00

Pipe, Air Cleaner

1

125

ST168F-1071400-GC

Carbon Canister

1

126

GB845-ST2 .9-6 .5

Screw

2

127

03 .032001 .00

Washer

2

128

168 .070100 .05

Fuel Tank Cap 

1

129

0902 .070301 .00

Fuel Filter

1

130

GB5789-FB6-29

Flange Bolt M6x29

1

131

168 .071000 .36

Fuel Tank Assembly

1

132

ST152FD-1070200

Inline Fuel Filter

1

133

ST1P68F-1070006-F

Clip

1

134

ST168F-1070200-G

Fuel Cock

1

135

ST168F-1070005-G

Tube 2

1

136

168 .070010 .34

Veil, Fuel Tank 

1

137

ST01FD-05701001

Switch

1

138

ST168F-1070003-G

 Knob, Fuel Valve

1

139

GB5781-B4-12

Bolt M4x12

1

140

GB5789-FB5-12

Flange Bolt M5x12

1

141

ST188FD-1070006A

Clip φ8

3

142

ST168F-1070004-G

Tube 1

1

143A ST168F-2-1131000-17

Standard Main Jet

1

143B 468 .131017 .01

Altitude Main Jet

/

Summary of Contents for 76520

Page 1: ...prings Road Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 76520 201208...

Page 2: ...Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are always working to improve our products Therefore the enclosed product may differ s...

Page 3: ...udes 13 Maintenance and Storage 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Pressure Washer Maintenance 15 Cleaning Spray Nozzle 15...

Page 4: ...f purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessor...

Page 5: ...zardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may...

Page 6: ...plug testers WARNING Running engines produce heat Severe burns can occur on contact Combustible material can catch fire on contact DO NOT touch hot surfaces Avoid contact with hot exhaust gases Allow...

Page 7: ...aying is stopped even if only for a few moments DANGER Fuel and fuel vapors are highly flammable and extremely explosive Fire or explosion can cause severe burns or death Unintentional startup can res...

Page 8: ...intake air 3 Fuel Tank 0 90 gal 3 4 L 4 Engine Switch 5 Fuel Valve Knob Used to turn fuel supply on and off to engine 6 Recoil Starter Used to manually start the engine 7 Choke 8 Gun Holder Used to h...

Page 9: ...tures Parts Included Your 76520 Gasoline Powered Pressure Washer ships with the following parts Gun Assembly Pressure Gun 1 Wand 1 Quick Connect Nozzles 4 Hoses 25 ft High Pressure Hose 1 Other Oil Fu...

Page 10: ...with a low oil shut off and will stop when the oil level in the crankcase falls below the threshold level CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly...

Page 11: ...as station Use an approved container to transfer the fuel to the pressure washer DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO...

Page 12: ...at isn t connected to the main water supply and connect it to the pump Rotate the base of the hose connection until secure Tighten connection Do not over tighten 1 Attach the wand A to the gun B 2 Rot...

Page 13: ...ove the choke lever Item D to the Choke position 6 Pull the starter cord slowly until resistance is felt and then pull rapidly SEE NOTE 7 As engine warms up move the choke lever Item D to Run and adju...

Page 14: ...gent nozzle black in the wand 3 Be sure water supply is on Start the engine Pull the gun trigger to spray the detergent solution NEVER turn the water supply off before turning the engine off WARNING N...

Page 15: ...e the hot water Running the unit without spraying water can damage pump components and will void the warranty Never operate your pressure washer without water CAUTION Never connect your pressure washe...

Page 16: ...altitude carburetor main jet The alternative main jet and installation instructions can be obtained by contacting Customer Support Installation instructions are also available in the Technical Bulleti...

Page 17: ...hart when replacing the plug 6 Carefully thread the plug into the engine 7 Use the spark plug tool to firmly install the plug 8 Attach the spark plug wire to the plug For service or parts assistance c...

Page 18: ...are clean and unobstructed Cleaning DO NOT spray engine with water CAUTION Water can contaminate the fuel system Maintenance and Storage DO NOT use a garden hose to clean the pressure washer CAUTION...

Page 19: ...T store a pressure washer near fertilizer or any corrosive material Even with an empty gas tank gasoline vapors could ignite WARNING Pressure Washer Storage 1 Allow the pressure washer to cool complet...

Page 20: ...SI Flow Capacity 2 5 GPM Fuel Capacity 0 90 gal 3 4 L Gross Weight 87 1 lbs 39 5 kg Net Weight 73 9 lbs 33 5 kg Height 38 2 inches 97 cm Width 19 9 inches 50 6 cm Length 36 3 inches 92 1 cm Engine Spe...

Page 21: ...for leaks blockage or kinks Garden hose inlet filter is clogged Remove garden hose clean filter and rinse out Spray nozzle is obstructed Remove particles with small wire rod see maintenance section i...

Page 22: ...19 REV 76520 20120824 ENGLISH 76520 Specifications Parts Diagram...

Page 23: ...ozzle 25 1 14 819 252300 02 Nozzle 40 1 15 819 252300 03 Nozzle Detergent 1 16 ST22QXP 2100003 Grommet 4 17 819 200701 01 Handle 2 1 Part Number Description Qty 18 819 250100 00 Compression Resistance...

Page 24: ...45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 1...

Page 25: ...1 69 ST168F 1040006 Valve Exhaust 1 70 ST168F 1080002 G Gasket Cylinder Head 1 71 F6RTC Spark Plug 1 72 GB5789 FB8 55 Flange Bolt 8x55 4 Part Number Description Qty 73 ST168F 1040014 A Oil Seal Valve...

Page 26: ...Installation Use and Maintenance This warranty will not apply to parts and or labor if this pressure washer is deemed to have been misused neglected involved in an accident abused loaded beyond the p...

Page 27: ...diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EM...

Page 28: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 29: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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