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Champion Power Equipment 46516, Owner'S Manual And Operating Instructions

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Champion Power Equipment 46516 Owner'S Manual And Operating Instructions Download Page 1

10006 Santa Fe Springs Road 

Santa Fe Springs, CA 90670 USA 
Made in China 

www.championpowerequipment.com

4000 Peak Watts / 3500 Running Watts 

PORTABLE GENERATOR 

SAVE THESE INSTRUCTIONS 

Important Safety 

Instructions are included in 

this manual

Owner’s Manual and Operating Instructions 

46516

Rev 46516-20100426 

Summary of Contents for 46516

Page 1: ...USA Made in China www championpowerequipment com 4000 Peak Watts 3500 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual Owner s Manual...

Page 2: ......

Page 3: ...agement 12 Wattage Reference Chart 13 Maintenance 14 Engine Maintenance 14 Oil 14 Spark Plug 14 Air Filter 14 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenance...

Page 4: ......

Page 5: ...sories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our w...

Page 6: ...mminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or seri...

Page 7: ...y Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or...

Page 8: ...e away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Uninten...

Page 9: ...Tank 4 0 gallon capacity fuel tank 2 Fuel Valve Turn this valve to the On position to supply fuel to the engine 3 Choke Used to start the engine 4 Air Cleaner Protects the engine by filtering dust and...

Page 10: ...ist Lock This receptacle powers 120 Volt AC 60 Hz single phase loads requiring up to 25 A or 3500 Watts of power Protected by a 25 A circuit breaker 5 120 V 30 A Recreational Vehicle RV Receptacle Thi...

Page 11: ...tor ships with the following parts Generator Cover Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws Lock Washers 2 pieces Oil Funnel 1 piece Spark Plug Socket 1 piece Wheel Kit Han...

Page 12: ...ools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket Pliers not included 1 Before adding oil to the engine tip the generator slowly so that the e...

Page 13: ...ure to install the spark arrester may result in an increased risk of fire Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended typ...

Page 14: ...ion DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank Grounding Your gener...

Page 15: ...ssors on the outlets feeding your sensitive equipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations 2 Ob...

Page 16: ...for several minutes to stabilize internal temperatures of the engine and generator 3 Turn the ignition switch to the Off position 4 Turn the fuel valve to the Off position Do Not Overload Generator Ca...

Page 17: ...000 Water Heater 4000 Security System 180 AM FM Radio 300 Garage Door Opener 1 2 HP 500 600 Battery Charger 12V DC 110 Heating Cooling Air Conditioner 12000 BTU 1700 2500 Fan 300 600 Furnace Fan 1 3 H...

Page 18: ...drain plug with a 12 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add 0 63 qt 0 6 L of oil and replace oil fill cap...

Page 19: ...adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs Every 8 hours or daily...

Page 20: ...completely from the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylind...

Page 21: ...15 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 0 63 qt 0 6 L Spark Plugs Your generator comes equipped with a13 16 long reach plug 21mm Intermittent use les...

Page 22: ...Specifications 18 Rev 46516 20100426 E Parts Diagram...

Page 23: ...AVR 1 22 GB5783 M5 16 Bolt M5 16 4 23 GB93 5 Spring Washer 5 3 24 GB97 1 5 Washer 5 3 25 ST02FD 02100009 Brush Assembly 1 26 ST02FD 02100001 2 5 Flange Bolt M6 158 4 27 GB93 6 Spring Washer 6 4 28 GB...

Page 24: ...D 1151110 B Handle 1 68 ST02FD 05212002 Build Up 1 69 ST02FD 05202003 Conduit 1 70 ST02FD 05212001 Build up 1 71 GB823 M5 38 Screw M5 38 3 72 GB848 5 Washer 5 3 73 ST02FD 05202002 Control Box 1 74 GB5...

Page 25: ...Specifications Rev 46516 20100426 E 21 Wiring Diagram...

Page 26: ...pply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cabl...

Page 27: ...whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the ge...

Page 28: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 29: ...ty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replac...

Page 30: ...r the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by C...

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