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Champion Power Equipment 100782 Operator'S Manual Download Page 31

100786 - 3500 PSI PRESSURE WAShER

SPECIfICATIONS

31

#

Part Number

Description

Qty.

1

1.16674.0608

Flange Bolt M6 × 8

3

2

27.061100.02.48

Cover, Recoil Starter, Yellow

1

3

21.061005.00

Spring, Recoil Starte

1

4

21.061005.00

Rope Ø4 × 1550, Black

1

5

21.061001.01

Reel, Recoil Starter

1

6

45.060003.00

Spring, Ratchet

2

7

45.060002.00

Starter Ratchet, Steel

2

8

45.060009.00

Spring, Ratchet Guide

1

9

45.060007.00

Ratchet Guide

1

10

45.060008.00

Screw, Ratchet Guide

1

11

1.5789.0612

Flange Bolt M6 × 12

12

12

27.080100.09.2

Fan cover, Black

1

13

5.1000.011

Switch

1

14

23.061006.01

Handle, Recoil

1

15

2.02.006

Nut M14

1

16

23.060001.01

Pulley, Start

1

17

27.080001.00

Cooling Fan

1

18

24.120100.02

Flywheel

1

19

2.08.156

Flange Bolt Assembly  
M6 × 33

1

20

2.03.021.1

Washer Ø6.4 × Ø13 × 1

1

21

21.110100.00

Gear, Governor

1

22

2.11.001

Oil Seal Ø25 × Ø41.3 × 6

2

23

21.110013.00

Shaft, Governor Gear

1

24

21.110011.00

Clip, Governor Gear

1

25

152.070800.00

Reversal Valve

1

26

2.03.020.1

Washer Ø6.2 × Ø15 × 0.5

2

27

21.110012.01

Bushing, Govornor Gear

1

28

23.080600.00

Air Guide, Right

1

29

2.08.037

Drain Bolt M10 × 1.25 × 25

2

30

2.03.016

Washer Ø10 × Ø16 × 1.5, 
Drain Bolt

2

31

27.030100.06

Crankcase

1

32

27.120300.00

Ground Lead

1

33

21.120400.00

Diode Assembly

1

34

21.127000.02

Oil Level Sensor

1

35

27.101000.12.2

Muffler Assembly, Black

1

36

27.050200.00

Connecting Rod

1

37

27.050100.01

Crankshaft, Q

1

38

1.276.6205

Bearing 6205

2

39

24.030008.00

Gasket, Crankcase Cover

1

40

21.031000.00.48

Oil Dipstick Assembly, Yellow

1

41

27.091000.05

Air Cleaner Assembly

1

42

24.030007.00

Cover, Crankcase 

1

#

Part Number

Description

Qty.

43

1.5789.0832

Flange Bolt M8 × 32

6

44

21.031000.01.48

Oil Filler Cap, Yellow

1

45

23.110005.01

Spring, Throttle Return

1

46

27.110003.00

Arm, Governor

1

47

1.6177.06

Nut M6

3

48

21.110001.00

Shaft, Governor Arm

1

49

22.123000.07

Ignition Coil

1

50

1.5789.0625

Flange Bolt M6 × 25

3

51

23.110006.00

Rod, Governor

1

52

23.110007.00

Spring, Governor

1

53

2.08.040

Bolt M6 × 21, Governor Arm

1

54

21.110008.00

Pin, Shaft

1

55

24.070014.06

Pipe, Reversal Valve

1

56

27.111000.00

Control Assembly

1

57

25.040013.00

Lifter, Valve

2

58

2.04.001

Dowel Pin Ø9 × 14

2

59

27.041000.01

Camshaft

1

60

2.14.012

Woodruff Key 4 × 7.5 × 19

1

61

27.050005.00

Piston

1

62

23.050003.00

Pin, Piston

1

63

2.09.001

Circlip Ø18 × Ø1

2

64

27.050303.00

Ring, Oil

1

65

27.050302.00

Ring, Second Piston 

1

66

27.050301.00

Ring, First Piston

1

67

27.030009.01

Gasket, Cylinder Head

1

68

2.04.003

Dowel Pin Ø10 × 14

2

69

23.040002.02

Valve, Intake

1

70

23.040006.02

Valve, Exhaust

1

71

26.080400.00

Air Guide, Lower

1

72

2.15.002

Spark Plug F6RTC

1

73

1.5789.0865

Flange Bolt M8 × 65

3

74

23.040017.00

Valve Oil seal

2

75

21.040003.00

Oil Seal, Valve

2

76

21.040007.00

Retainer, Exhaust Valve 
Spring

1

77

21.040001.00

Retainer, Intake Valve Spring

1

78

21.040008.00

Rotator, Exhaust Valve

1

79

27.072000.00

Fuel Gauge Assembly

1

80

21.040009.00

Rocker Arm

2

81

21.040020.00

Screw, Valve Adjustment

2

82

21.040021.00

Nut M6, Lock

2

83

1.5789.0608

Flange Bolt M6 × 8

3

84

2.06.006

Clamp Ø7 × Ø1

1

Engine Parts List

Summary of Contents for 100782

Page 1: ...l contains important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice REGISTER YOUR PRODUCT ONLINE at championpowerequip...

Page 2: ...er Location 17 Before Starting the Engine 17 Starting the Engine 17 Distance from Cleaning Surface 19 High Pressure Wash 20 Low Pressure Wash 20 System Flush 21 Depressurize System 21 Operating Tips 21 Stopping the Engine 22 Operation at High Altitude 22 Maintenance 23 Cleaning the Pressure Washer 23 Cleaning Spray Nozzle 23 Changing the Engine Oil 23 Cleaning and Adjusting the Spark Plug s 24 Cle...

Page 3: ...t has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and this document at any time without prior notice CPE highly values how our products are designed manufactured operated and serviced as well as providing safety to the operator and those around the pressure washer ...

Page 4: ...laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught WARNING Spark from removed spark plug wire can result in fire or electrical shock When servicing the pressure washer Disconnect the spark plug wire and place it where i...

Page 5: ...stopped even if only for a few moments WARNING Always wear eye protection with side shields marked to comply with ANSI Z87 1 Following this rule will reduce the risk of serious personal injury NOTICE Improper treatment or use of the pressure washer can damage it shorten its life and void your warranty Use the pressure washer only for intended uses Operate only on level surfaces DO NOT expose press...

Page 6: ...s the fuel supply valve can be turned OFF By not doing so if a fire is extinguished and the supply of fuel is not turned OFF an explosion hazard could be created When adding or removing gasoline DO NOT light or smoke cigarettes Always turn the pressure washer off and let cool for a minimum of two minutes before removing the gasoline cap Afterwards loosen gasoline cap to relieve pressure from the g...

Page 7: ...n endroit bien ventilé 2024 L SF A Colors LPN 2024 L SF Rev A Size 150 x 45 mm Artwork Notes 3mm corner radius 2mm safe margin to be printed on WHITE substrate Revision Changes This artwork belongs to Champion Power Equipment The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment Safety S...

Page 8: ... to cause cancer and birth defects and other reproductive harm Risk of Asphyxiation This engine emits carbon monoxide an oderless colorless poison gas Breathing carbon monoxide can cause nausea fainting or death Use only in a well ventilated area Risk of Injections To reduce the risk of injection or injury never direct a water stream towards people or pets or place any body part in the stream Leak...

Page 9: ...ach high pressure hose to trigger gun 3 Attach high pressure hose to pump 4 Attach garden hose 5 Attach nozzle to trigger gun 6 Turn on water supply 7 Press the trigger for 30 seconds Starting the Engine 8 Check oil level Recommended oil is 10W 30 9 Move the fuel valve to the ON position 10 Move the choke lever to the CHOKE position 11 Pull the recoil cord 12 Move the choke lever to RUN position S...

Page 10: ...6 17 18 19 20 26 1 Upper Handle 2 Nozzles 3 Spray Wand 4 Trigger Gun 5 Trigger Gun Holder 6 Wheel 7 Detergent Tank Cap 8 Support Leg 9 Detergent Tank 10 High Pressure Hose 11 High Pressure Hose Storage Strap 12 Pressure Regulator 13 Detergent Barb 14 High Pressure Outlet 15 Garden Hose Inlet Engine 16 Air Filter 17 Choke 18 Fuel Valve 19 Recoil Starter 20 Engine Off Switch 21 Oil Drain Bolt on eac...

Page 11: ...m wrench or socket Lock nut M8 flange 4 Detergent tank 1 Flange bolt M6 x 12 4 1x 10mm wrench or socket Detergent hose 1 Top handle 1 Trigger gun 1 Spray wand 1 Nozzle 0 00025 1 Nozzle 15 15025 1 Nozzle 25 25025 1 Nozzle 40 40025 1 Nozzle Detergent 65400 1 Trigger gun holder 1 Bolt M6 45 2 1x 10mm wrench Lock nut M6 flange 2 High pressure hose 50ft 1 Hose strap 1 Bottle of engine oil 20 3 fl oz 1 ...

Page 12: ... housing Place a piece of cardboard from the packaging or moving blanket on the ground before tipping forward 2 Slide the roll pin through the wheel from the outside 3 Slide the roll pin through the mount point on the frame 4 Secure with the R clip 5 Repeat to attach the second wheel 6 Add wheel caps to protect the roll pins Support Legs 1 Attach the supports legs to the pressure washer frame with...

Page 13: ...ease it Nozzles 1 Nozzles are stored in the top panel To store the nozzle press it into the corresponding opening To remove the nozzle just pull the nozzle out High Pressure Hose Strap The High pressure hose storage strap is provided to store your hose when not in use You can store the hose on the pressure washer panel per below instructions or alternatively use the strap to hang it up on your sho...

Page 14: ...tting on high pressure hose and release collar 4 Gently tug on hose to ensure proper connection 5 Gently pull on the hose to be certain it is properly secured Connect the Garden Hose The water supply must come from a pressurized water spicket NEVER use hot water or water from pools lakes etc Before connecting the garden hose to the pressure washer 1 Run water through the hose for 30 seconds to cle...

Page 15: ...he engine before it has been properly filled with the recommended type and amount of oil Damage to the engine as a result of failing to follow these instructions will void your warranty NOTICE The engine rotor has a sealed pre lubricated ball bearing that requires no additional lubrication for the life of the bearing NOTICE The recommended oil type for typical use is 10W 30 automotive oil If runni...

Page 16: ...gine down and avoid prolonged running at constant RPM After the 5 hour break in period change the oil Using synthetic lubricants does not increase the recommended oil change interval NOTICE Synthetic oil may be used after the 5 hour initial break in period Using synthetic oil does not increase the recommended oil change interval Full synthetic 5W 30 oil will aid in starting in cold ambient 41º F 5...

Page 17: ...uel stabilizer is used confirm that it is formulated to work with ethanol gasoline blends Any damages or hazards caused by using improper gasoline improperly stored gasoline and or improperly formulated stabilizers are not covered by manufacturer s warranty It is advisable to always shut off the gasoline supply and run the engine to starvation after each use See Storage instructions for extended n...

Page 18: ...lever to the RUN position for up to the next 3 pulls of the recoil starter To much choke leads to spark plug fouling engine flooding due to the lack of incoming air This will cause the engine not to start NOTICE If the engine does not start after 2 pulls relieve pump pressure by pulling the trigger on the trigger gun NOTICE If the engine starts but does not run make certain that the pressure washe...

Page 19: ... a narrow high impact stream or turbo nozzle Doing so may break the glass 1 Before triggering the gun select a nozzle with a wide fan pattern 2 Place the nozzle approximately 4 5 ft 1 2 m 1 5 m away from the cleaning surface Then hold the nozzle at a 45 degree angle to the cleaning surface Trigger the gun 3 Vary the fan pattern spray angle and the distance to the cleaning surface until optimum cle...

Page 20: ...an pattern Low Pressure Wash Detergent Use The use of detergents can dramatically reduce cleaning time and assist in the removal of difficult stains Many detergents are customized for pressure washer use on specific cleaning tasks Pressure washer detergents are as thick as water Using thicker detergents like dish soap will clog the chemical injection system NOTICE Use only detergents designed for ...

Page 21: ... machine while the system is pressurized To reduce the risk of bodily injury or property damage always follow this procedure whenever spraying is stopped when work is completed and before checking or repairing any part of the system 1 Engage the trigger gun lock out 2 Turn the unit off 3 Shut off the water supply 4 Disengage the trigger safety latch and trigger the gun to relieve pressure 5 Re eng...

Page 22: ...d starting increased fuel consumption and spark plug fouling To alleviate high altitude issues other than the natural power loss CPE can provide a high altitude carburetor main jet The alternative main jet and installation instructions can be obtained by contacting our Technical Support Team Installation instructions are also available in the Technical Bulletin area of the CPE website The part num...

Page 23: ... system and can enter the engine through the cooling slots and damage the engine 1 Use a damp cloth to clean exterior surfaces of the pressure washer 2 Use a soft bristle brush to remove dirt and oil 3 Use an air compressor 25 PSI to clear dirt and debris from the pressure washer 4 Inspect all air vents and cooling slots to ensure that they are clean and unobstructed Cleaning Spray Nozzle Detach t...

Page 24: ...included or a 13 16 in 21 mm not included socket to install the plug 8 Attach the spark plug wire to the plug Cleaning the Air Filter 1 Using your finger pry the outer tab up slightly and lift the air filter cover above the tab lock position 2 Remove both air filter cover and air filter element 3 Wash in liquid detergent and water Squeeze thoroughly dry in a clean cloth 4 Saturate in clean engine ...

Page 25: ...level Clean around air intake and muffler FIRST 5 HOURS Change oil EVERY 50 HOURS OR EVERY SEASON Clean air filter Change oil if operating under heavy load or in hot environments EVERY 100 HOURS OR EVERY SEASON Change oil Clean adjust spark plug Check adjust valve clearance Clean spark arrester Clean fuel tank and filter EVERY 250 HOURS Clean combustion chamber EVERY 3 YEARS Replace fuel line To b...

Page 26: ...rce of heat or open flame spark or pilot light because they can ignite gasoline vapors DO NOT store a pressure washer near fertilizer or any corrosive material Even with an empty gas tank gasoline vapors could ignite DANGER Engine exhaust contains odorless and colorless carbon monoxide gas To avoid accidental or unintended ignition of the product during periods of storage the following precautions...

Page 27: ...Oil Type 80 100 120 28 9 F C 17 8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on the temperature to suit the engine needs Fuel Specifications Use unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10 or less by volume DO NOT USE E15 or E85 DO NOT...

Page 28: ...0 PSI Pressure Washer Specifications 28 Parts Diagram 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 6 17 20 25 26 28 5 1 8 1 18 19 21 22 23 27 30 31 34 37 38 40 42 44 33 41 21 21 47 24 35 39 48 29 31 36 45 46 43 32 5 2 43 ...

Page 29: ...16 22 255 200800 02 29 Top Panel Cool Gray 11 1 23 255 201400 02 Vibration Mount 1 24 9 4300 000 Hose Strap 1 25 255 250100 05 High Pressure Hose 50ft 1 26 252 201300 00 Pin 2 Part Number Description Qty 27 2 07 033 O Ring Ø17 1 Ø11 8 Ø2 65 1 28 255 200701 05 2 Right Handle Black 1 29 255 200701 06 2 Left Handle Black 1 30 1 5789 0845 1 Flange Bolt M8 45 Black 4 31 1 6177 1 08 1 Lock Nut M8 Flange...

Page 30: ...0 42 43 15 16 17 18 96 118 119 112 110 109 108 106 105 50 49 48 20 47 46 45 51 52 53 54 50 57 59 58 60 61 62 63 64 65 66 67 68 70 44 22 71 83 89 90 91 88 87 86 93 74 75 76 78 80 81 82 72 31 114 111 102 56 11 73 94 11 19 107 77 47 69 92 97 99 13 85 120 120 35 100 25 41 115 83 104 103 55 95 79 84 98 101 113 117 110 121 87 86 76 77 75 74 93 105 106 69 70 116 ...

Page 31: ...sket Crankcase Cover 1 40 21 031000 00 48 Oil Dipstick Assembly Yellow 1 41 27 091000 05 Air Cleaner Assembly 1 42 24 030007 00 Cover Crankcase 1 Part Number Description Qty 43 1 5789 0832 Flange Bolt M8 32 6 44 21 031000 01 48 Oil Filler Cap Yellow 1 45 23 110005 01 Spring Throttle Return 1 46 27 110003 00 Arm Governor 1 47 1 6177 06 Nut M6 3 48 21 110001 00 Shaft Governor Arm 1 49 22 123000 07 I...

Page 32: ...100 27 061000 02 Recoil Assembly 1 101 27 120300 01 Off Line 1 102 1 6175 08 Nut M8 2 103 1 848 08 Washer Ø8 2 104 1 93 08 Lock Washer Ø8 2 105 26 010100 01 Cylinder Head 224cc 1 106 2 01 009 Stud Bolt M6 110 2 107 24 130002 00 Gasket Insulator 1 108 23 130001 00 Insulator Carburetor 1 109 22 130003 00 Gasket Carburetor 1 110 27 131000 20 Carburetor 1 111 27 130100 00 Choke Handle 1 112 21 130004 ...

Page 33: ... Pump is sucking air Check all hoses and fittings make sure they are securely tightened down and fastened Turn off engine and purge pump by squeezing trigger gun until a steady stream of water flows Low pressure detergent wash is not functioning properly Detergent is too thick Dilute detergent Spray wand has high pressure quick connect nozzle installed Detergent only works with low pressure quick ...

Page 34: ...eyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as hig...

Page 35: ...ol system is warranted for two years subject to provisions set forth below If during the warranty period an emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine SORE owner you are responsible for the performance of the required maintenance listed in your Owner s Manual...

Page 36: ...eplacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part 3d Repair or ...

Page 37: ...nister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal bu...

Page 38: ......

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