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100398

TABLE OF CONTENTS

50 IN. UNIVERSAL

SYSTEM

  ATV SNOW PLOW

Introduction

1

Manual Conventions

2

Safety Rules

3

Assembly

4

Plow Blade Installation

4

Push Tube Assembly and Installation

5

Hybrid Mount Installation Instructions

8

General Install Notes

8

Hybrid Mount Round Tube Frame Install

9

Hybrid Mount Square Tube Frame Install

10

Hybrid Mount Polaris

®

 Sportsman

®

 Install

11

Specifications

12

Blade Parts Diagram

12

Blade Parts List

12

Push Tube Parts Diagram

13

Push Tubes Parts List

13

Hybrid Mount System Parts Diagram

14

Hyrbid Mount System Parts List

14

Summary of Contents for 100398

Page 1: ...THESE INSTRUCTIONS Important safety instructions are included in this manual MADE IN USA REV 100398 20170907 100398 MODEL NUMBER 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 877 338 0999 www champi...

Page 2: ...egistration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are always working to improve our products Therefore the enclosed product may differ slightly from the image on the cover For...

Page 3: ...ation 5 Hybrid Mount Installation Instructions 8 General Install Notes 8 Hybrid Mount Round Tube Frame Install 9 Hybrid Mount Square Tube Frame Install 10 Hybrid Mount Polaris Sportsman Install 11 Spe...

Page 4: ...manual and we reserve the right to change alter and or improve the product and this document at any time without prior notice Since CPE highly values how our products are designed manufactured operat...

Page 5: ...ifferent kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk...

Page 6: ...Equipment product with missing or damaged parts Drive slowly over bumpy and rough terrain driving fast could cause damage to winch or plow Never raise the plow above point of contact as it could cause...

Page 7: ...There are 2 different neck lengths on a carriage bolt short and standard See Figure 3 for differences NOTE Adjust the feet by loosening the nuts and sliding the feet up and down to the desired positio...

Page 8: ...5 to secure the left and right handle plates Tighten down bolts 3 Secure the pivot plate 9 to the tube weldment 8 and hook plate 10 using the 5 8 13 4 in 15 9 44 5 mm structural bolt 15 10 5 8 in 15 9...

Page 9: ...led and pitch blade under tension install 3 4 in 19 1 mm hex socket head cap screw 15 7 using 3 8 in 9 5 mm Allen wrench or pliers and 7 16 in 11 1 mm lock nut 15 6 into desired pitch position hole As...

Page 10: ...tallation Cont d 12 Attach winch hook to one of 2 locations See Figure 13 Figure 14 shows the best winch line angle Use this to determine which attachment point to use Figure 13 Hook Attaching Points...

Page 11: ...nt it is centered on your machine Some frames are not perfectly centered as shown in Figure 15 2 The approximate distance that tab holes can be from the front of the machine is 26 in 66 cm as shown in...

Page 12: ...Figure 16 2 Install the u bolts to the frame in the locations that were determined in step one If there is a skid plate installed and you do not wish to remove it you will need to mark the locations...

Page 13: ...frame before tightening the bolts If this is done incorrectly the mount could move and the plow may damage your machine NOTE Hybrid Mount Square Tube Frame Install Cont d Figure 19 Frame Measurement F...

Page 14: ...dens out Refer to Figure 24 for best fastener placement 3 Determine the location allowing the mount to be centered back as far on the frame as possible and the push tubes to be attached Keep the mount...

Page 15: ...Blade Gusset RH 1 6 105114 Blade Gusset LH 1 7 HK 142 Hardware Kit 1 7 1 CB ZP 0313 18 0_75 5 16 18 3 4 Carriage Bolt Steel Zinc Plated 4 Part Number Description Qty 7 2 HNFN ZP 0313 18 5 16 18 Hex Fl...

Page 16: ...2 Carriage Bolt Steel Zinc Plated 1 15 5 HNFL ZP 0313 18 5 16 18 Hex Flange Nut Nylock Zinc Plated 5 15 6 HNNL ZP 0437 14 7 16 14 Hex Nut Nylon Insert Locknut Steel Zinc Plated 2 15 7 SK 0437 14 0_75...

Page 17: ...te 1 3 105119 Hybrid Mount Spacer 4 4 P800335 Hybrid Rubber Mount Spacer 1 00 1 75 4 5 Hk 144 Hardware Kit 1 5 1 P800301 3 8 16 11 2 21 2 11 4 U Bolt 2 5 2 Hnnl Zp 0375 16 3 8 16 Hex Nylock Nut Steel...

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