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11/12/18 

Champion Power Equipment, Inc. 

12.

 

Put the new rope into the pulley and secure with 
a stop-knot. And then rotate the rope clockwise 
[spring side towards to you] (about 3.5 turns) 
until the rope aligns with the open slot on the 
outer edge of the pulley. 

 

 

 

13.

 

Apply lubricant or grease to the shaft of the 
recoil cover and insert the pulley to the recoil 
cover. 

 

  

14.

 

Pull the rope into the slot and take the loose part 
of the rope inside the pulley and rotate the 
pulley about 3 turns [counter-clockwise] until the 
tension spring resists. Hold the pulley from 
reversing until the rope is ready to wind back 
onto the pulley. Feed the rope out to the hole of 
recoil cover and pull it through the guide hole on 
the outside of the recoil cover. Place the guide 
plate / pull handle on the rope and secure with a 
stop-knot. 

 

Summary of Contents for 100148

Page 1: ...overs the following models Read completely before performing service 73540i 73535i 73536i 100489 100148 100455 1 Unscrew the 4 bolts holding the handle and remove the handle assembly 2 Unscrew the fue...

Page 2: ...11 12 18 2 Champion Power Equipment Inc 3 Remove 4 corner panels 4 Unscrew the screws to remove the right cover Repeat for the left cover 5 Unscrew the 3 bolts that hold the fuel tank...

Page 3: ...11 12 18 3 Champion Power Equipment Inc 6 Unscrew all screws bolts of front cover and rear cover and then remove the rear cover assembly...

Page 4: ...fuel ON OFF switch Loosen the clamp of fuel hose at the carburetor inlet nozzle to pull out the fuel hose and then remove the fuel tank 8 Pull out some length of rope from the recoil pulley and secure...

Page 5: ...ts of controller module remove the rectifier on the controller module and then unplug all connectors of the controller module and remove it 10 Unscrew the recoil assembly and replace 11 Put the new sp...

Page 6: ...e recoil cover and insert the pulley to the recoil cover 14 Pull the rope into the slot and take the loose part of the rope inside the pulley and rotate the pulley about 3 turns counter clockwise unti...

Page 7: ...2 18 7 Champion Power Equipment Inc 15 Place the 2 detent springs as shown 16 Place 2 plastic detents into the spring positions with some lubricant Note the detents must press the springs when install...

Page 8: ...hampion Power Equipment Inc 17 Install the hoop onto the plastic press plate and then put the plastic press plate onto the plastic detents Note the salient of detents must snap into the guide slot of...

Page 9: ...18 9 Champion Power Equipment Inc 18 The bolt can have some locking glue put the bolt into the through hole of press plate and tighten the bolt 19 Secure a stop knot at the end of the new recoil cove...

Page 10: ...ion Power Equipment Inc 20 Tighten the bolts and re install the recoil handle at the front panel then loosen the stop knot Attention Do not allow the recoil rope to interfere with inner wire harness a...

Page 11: ...er Equipment Inc 21 Re install the controller module and rectifier and plug all connectors 22 Re install the fuel tank and plug the fuel hose onto the carburetor inlet nozzle with the clamp Re install...

Page 12: ...11 12 18 12 Champion Power Equipment Inc 23 Reinstall rear cover assembly front cover assembly and fuel tank 24 Re install the left cover assembly and right cover assembly...

Page 13: ...26 Re install the handle If you have any questions regarding the previous procedure please contact our technical department Monday Friday from 8 30 AM 5 00 PM PST at 877 338 0999 If you have any quest...

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