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100124

General Tips for Safe Operation

Your 100124 winch is rated at a 3,000 lb .      
(1,361 kg) capacity in first layer (max) when 
spooling the first rope layer on the drum . Overloads 
can damage the winch, motor and/or wire rope . For 
loads over 1,500 lb . (680 kg) we recommend the 
use of the pulley block/snatch block to double the 
wire rope line . This will aid in two ways:
(a)  reduce the number or rope layers on the drum, 

as well as,

(b)  reduce the load on the wire rope by as much 

as 50% .

When doubling the line back to the vehicle,
attach to the tow hook, frame or other load bearing 
part . The vehicle engine should be kept running 
during operation of the winch to minimize battery 
drain and maximize power and speed of the winch . 
If the winch is used for a considerable time with 
the engine off the battery may be drained and too 
weak to restart the motor .
Get to know your winch before you actually need to 
use it . We recommend that you set up a few test 
runs to familiarize yourself with rigging techniques, 
the sounds your winch makes under various loads, 
the way the cable spools on the drum, etc .
Inspect the wire rope and equipment before each 
use . A frayed or damaged rope shall be replaced 
immediately . Use only manufacturer’s identical 
replacement rope with the exact specifications .
Inspect the winch installation and bolts to ensure 
that all bolts are tight before each operation . Store 
the remote control inside your vehicle in a place 
that it will not be damaged .
Any winch that appears to be damaged in any way, 
is found to be worn, or operates abnormally MUST 
BE REMOVED FROM SERVICE UNTIL REPAIRED . 
It is recommended that the necessary repairs be 
made by a manufacturer’s authorized repair facility .
Pull only on areas of the vehicle as specified by 
the vehicle manufacturer . Only attachments and/
or adapters supplied by the manufacturer are to be 
used .

Self Recovery

Locate a suitable anchor such as a strong tree trunk 
or boulder . Always use a sling as an anchor point .

Your winch is equipped with a roller fairlead to 
help guide the wire rope and to reduce binding on 
short side pulls . Do not winch from an acute angle 
as the wire rope will pile up on one side of the 
drum causing damage to wire rope and the winch .

Short pulls from an angle can be used to straighten 
the vehicle . Long pulls should be done with the wire 
rope at a 90° angle to the winch/vehicle .
When pulling a heavy load, place a blanket or jacket 
over the wire rope 5 to 6 ft . (1 .5 to 1 .8 m) from the 
hook .

In the event of a broken cable it will dampen the 
snap back . For additional protection open the 
hood of the vehicle . For pulls over 1,500 lb . 
(680 kg), we recommend the use of the snatch 
block/pulley block to double line the wire rope .

This reduces the load on the winch and the strain 
on the rope by approximately 50% .

RIGHT

WRONG

SINGLE LINE

DOUBLE LINE

OPERATION

Summary of Contents for 100124

Page 1: ...NCH 3 000 lb 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual MADE IN CHINA...

Page 2: ...on the cover Have questions or need assistance Do not return this product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequentl...

Page 3: ...6 Assembling the Winch 6 Mounting the Winch 6 Plate Mount 6 Mobile 6 Operation 7 General Tips for Safe Operation 7 Self Recovery 7 Winching Techniques A Z 8 Floating Winching Technique 9 Maintenance...

Page 4: ...ould like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly operation dangers and maintenance of the produc...

Page 5: ...ous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may resu...

Page 6: ...o not move the vehicle to pull a load towing on the winch cable This could result in cable breakage WARNING Do not use the winch to secure or hold a vehicle for a long period of time Do not use the wi...

Page 7: ...few feet of cable are left Disconnect the remote control and finish spooling by rotating the drum by hand with the clutch disengaged Keep hands clear of the fairlead and drum while the winch is under...

Page 8: ...e clutch In locks the winch into the gear system 6 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope...

Page 9: ...ing a mounting plate ensure that the three major sections motor drum and gear housing are properly aligned Proper alignment of the winch will allow for even distribution of the full rated load CAUTION...

Page 10: ...bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place that it will not be damaged Any winch that appears to be damaged in any way is f...

Page 11: ...r anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching proces...

Page 12: ...ting Winch Techniques A Floating Winch technique means that the winch and mounting plate are not bolted to the frame of the vehicle In a floating technique you will use your rope 6 foot rope sling pro...

Page 13: ...r s authorized repair facility and that only manufacturer supplied parts be used 1 Move the clutch to the Out position 2 Extend cable assembly to its full length Note how the existing cable is connect...

Page 14: ...engaged Move clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage The battery is we...

Page 15: ...1 2 8 8 7 2 3 9 MPM 3 4 2 7 2 2 1 2 Motor Current 12V DC A 15 80 120 150 Running Time Minutes 1 1 1 1 Cooling Time Minutes 5 5 5 5 Line Pull and Cable Capacity Per Layer Line of Cable 1 2 3 4 5 6 Rate...

Page 16: ...13 ENGLISH 100124 Specifications Parts Diagram 23 22 1 2 3 4 6 7 10 11 12 13 15 16 8 9 8 9 17 18 19 20 21 14 26 27 33 34 31 32 5 25 24 39 38 37 36 35 40 30 29 28 CHAMPION CPE CPE CPE CPE CPE...

Page 17: ...w M6 x 16 2 20 300018 Hexagon Head Bolt M8 x 35 2 21 300019 Washer 8 Flat 2 22 300020 Washer 8 Locking 2 23 300021 Nut M8 Locking 2 24 410022 Yellow Strap 1 Part Number Description Qty 25 300700 Cable...

Page 18: ...rranty will not apply to parts and or labor if the product is deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or c...

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