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Champion Global Power Equipment 100745, Operator'S Manual

The Champion Global Power Equipment 100745 Operator's Manual is an essential resource for maximizing the performance and longevity of your equipment. Download this comprehensive manual for free at manualshive.com and gain access to important troubleshooting tips, maintenance instructions, and safety guidelines. Empower yourself with the knowledge to operate your equipment with confidence.

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100745 - 2000W DUAL FUEL INVERTER GENERATOR

SPECIFICATIONS

28

#

Part Number

Description

Qty.

1

1.818.0514.3

Screw M5 

×

 14, Green

12

2

62.200200.00

Cover, Left, black

1

3

62.214000.00

Indicator Light Assembly, 
Fuel Tank

1

4

62.490.2

Engine, 80 cc

1

5

2.03.061

Circlip

2

6

62.214000.01

Indicator Light Assembly, 
Control Panel

1

7

62.200300.00

Cover, Right, black

1

8

88.126000.00

Ignition Assembly

1

9

1.818.0414.3

Screw M4 

×

 14

2

10

1.6177.1.04.1

Lock Nut M4, Flange, 
Green

6

11

100745.21

Control Panel Assembly

1

12

62.200101.01

Front Cover, Black

1

13

1.5789.0615.3

Flange Bolt M6 

×

 15

4

14

62.200106.00

Protection Strip

1

15

62.061200.00

Guide Plate, Rope

1

16

1.823.0412.3

Screw M4 

×

 12

9

17

62.139002.00

Cover, Rotary Knob

1

18

62.139001.01

Rotary Knob

1

19

62.139008.00

Ball Bearing, Rotary Knob

1

20

62.139004.01

Fixed Plate

1

21

5.1050.008

Microswitch

1

22

62.139007.00

Spring, Steel Ball 

1

23

62.070400.01

Fuel Valve

1

24

62.139006.00

Pressure Plate

1

25

2.06.016

Clamp, Ø8.7 

×

  b8

2

26

62.070011.00

Pipe,  
Fuel Valve to Carburator

1

27

2.06.007

Clamp, Ø8 

×

  b6

1

28

2.02.036

Thin Hexnut M16 

×

 1.5

1

29

62.130200.00

Pull Choke Assembly

1

30

62.130201.00

Spring, Pull Choke

1

31

62.200400.00

Supporter, Rear Cover, 
Black

1

32

81.200102.00

Rotundity Jacket

5

33

62.200402.01

Protector, Rear Cover, 
Black

1

34

1.896.05

Split Washer Ø5

1

35

62.200410.00

Rotary Knob, Protector, 
Rear Cover

1

36

1.819.0414.2

Sunk Screw M4 

×

 14

4

37

62.210017.00

Multifunction Display

1

#

Part Number

Description

Qty.

38

88.070011.01

Pipe, Fuel Tank to Valve

1

39

111.070300.01

Fuel Filter, Wire Mesh

1

40

2.06.018

Clamp, Ø10.5 

×

  b8

1

41

122.070036.00

Seal Ring

1

42

62.070035.00

Fuel Level Sensor

1

43

1.819.0516.2

Sunk Screw M5 

×

 16

5

44

62.070100.00

Fuel Tank Cap

1

45

62.070300.00

Fuel Filter

1

46

62.200502.00

Spillway, Fuel Tank

1

47

82.080009.00

Mustache clip

1

48

62.071000.00

Fuel Tank, 4.2L, Black

1

49

2.02.010

Cage Nut M5

10

50

81.200603.00

Mount, End Cover 

1

51

81.200602.00

Mounting Rubber,  
End Cover 

1

52

1.5789.0615

Flange Bolt M6 

×

 15

6

53

81.200605.00

Motor Mount

4

54

2.05.050

Clamp, Wire, 100 mm

1

55

1.6177.1.06.3

Lock Nut M6, Flange, 
Green

4

56

2.02.013

Cage Nut M6

4

57

1.5789.0620

Flange Bolt M6 

×

 20

4

58

62.200604.00

Mounting Rubber, Base 
Setting

4

59

62.200601.00

Base Setting Component

1

60

1.845.2913

Tapping Screw  
ST2.9 

×

 13

2

61

5.1800.003

Rectifier

1

62

1.5789.0612

Flange Bolt M6 

×

 12

5

63

62.070045.01

Supportor, Fuel Tank

1

64

5.1820.004

Charger

1

65

81.220001.00

Protector, Control Unit

2

66

62.221000.00

Control Unit,  
1600W / 120V / 60HZ

1

67

81.220003.00

Pressure Plate,  
Control Unit

2

68

62.220006.00

Air Shroud, Control Unit

1

69

1.9074.1.0408

Screw M4

×

8

3

70

62.200102.00

Circular Rubber Sheath

1

71

87.070021.02

Inlet Connection

1

72

5.1050.000

Microswitch

1

73

1.819.1.0330

Sunk Screw M3 

×

 30

2

74

1.845.3513

Tapping Screw  
ST3.5 

×

 13

4

Parts List

Summary of Contents for 100745

Page 1: ...ore operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice This product meets the requirements of the PGMA Portable Generator Manufacturers Association standard ANSI PGMA G300 2015 Safety ...

Page 2: ... the Generator 21 Maintenance 21 Cleaning the Generator 21 Changing the Engine Oil 21 Cleaning and Adjusting the Spark Plug 22 Cleaning the Air Filter 22 Cleaning the Spark Arrestor 22 Replacing Fuel Light Batteries 23 Adjusting the Governor 23 Maintenance Schedule 23 Storage 24 Short Term Storage up to 30 days 24 Mid Term Storage 30 days 1 year 24 Long Term Storage more than 1 year 25 Removing fr...

Page 3: ...ry effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and this document at any time without prior notice CPE highly values how our products are designed manufactured operated and serviced as well as providing safety to the operator and those around the generato...

Page 4: ...s feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use electrical cords that are worn damaged or f...

Page 5: ...could result When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in and turned on CAUTION Exceeding the generator s running capacity can damage the generator and or electrical devices connected to it DO NOT overload the generator DO NOT tamper with the governed speed DO NOT...

Page 6: ... will burn skin if it comes in contact with it Keep any and all LPG away from skin at all times When adding or removing gasoline DO NOT light or smoke cigarettes Turn the generator off and let it cool for at least two minutes before removing the gasoline cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline dir...

Page 7: ...WW CHAMPIONPOWEREQUIPMENT COM MADE IN CHINA FABRIQUÉ EN CHINE AC AMPS AMPÈRES C A FREQUENCY Hz FRÉQUENCE Hz RPM tr min PHASE PHASE POWER FACTOR FACTEUR DE PUISSANCE AC VOLTS VOLTS C A MANUFACTURE DATE DATE DE FABRICATIO N SERIAL NO N DE SÉRIE MODEL MODÈLE 1065 L PR C 4010077 Certified to CAN CSA Standard C22 2 No 100 Certifié selon la norme CAN CSA C22 2 N 100 INSULATION CLASS CLASSE D ISOLATION M...

Page 8: ...ts before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transfer switch must be used when connecting to a building Fire Explosion Fuel and its vapors are extremely flammable and explosive Fire or explosion can ...

Page 9: ...TART ON Choke Run STOP or OFF Run out of fuel Stopping the generator Propane Operation Propane fuel port Gasoline Operation Fuel Level Maintenance Required Indicator Low Oil SYMBOL MEANING Receptacle Status Overload Reset Switch ECO Economy Mode Switch Power Output Percentage of available power from generator being used Remaining Fuel Time 12V Direct Current Parallel Connection s Neutral Floating ...

Page 10: ... operation Then turn the fuel vent lever to the ON position 3b Turn EZ Start dial to the left for LPG operation 4 Move EZ Start dial to CHOKE position 5 Pull the recoil cord 6 Move the EZ Start dial to RUN position 7 Plug in desired device Stopping the Engine 1 Turn off and unplug all connected electrical loads 2 Fuel Valve 2a If operating on gasoline turn the fuel vent lever to the OFF position 2...

Page 11: ...ift or carry the unit 2 Recoil Starter Used to manually start the engine 3 LPG Inlet Used to connect LPG fuel source to generator 4 EZ Start Dial Used to start and stop the generator 5 Outlet Panel See Outlet Panel section 6 Power Panel See Power Panel section 7 Fuel Cap Remove to add fuel 8 Fuel Lever Vent Turn this valve to the ON position to supply air to the tank 9 Fuel Fill Assist LED Push bu...

Page 12: ...ed level 4 Receptacle Status 4a Green All systems OK 4b Red Nearing overload but receptacle still has power 4c Flashing Red Overload fault and receptacle has no power 5 LED Display 5a Flashing Blue Total run time first 5 seconds after unit started 5b Amber Remaining fuel run time 1 2 6 7 3 4 5 8 6 AC Overload Reset Button Used to re energize receptacles after overload fault and reset maintenance s...

Page 13: ...8 Amp electrical loads B A 2 120V AC 20A NEMA 5 20R May be used to supply electrical power for operation of 120 Volt AC 20 Amp single phase 60 Hz electrical loads WARNING Do not operate a device while it is plugged into the 12V DC outlet Prolonged exposure to engine exhaust can cause serious injury or death While charging a device do no place on the exhaust side of the generator Extreme heat cause...

Page 14: ...ended oil type 20 0 20 40 60 Ambient temperature Recommended Engine Oil Type 80 100 120 28 9 F C 17 8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Synthetic 10W 40 5W 30 1 Place the generator on a flat level surface 2 Loosen the cover screws and remove the maintenance cover 3 Remove oil fill cap dipstick to add oil 4 Using a funnel add up to 13 5 fl oz 400 ml of oil included and replace oil fill cap d...

Page 15: ...ine is running or hot WARNING Pouring gasoline too fast through the fuel screen may result in gasoline splashing over the generator and operator while filling NOTICE The generator engine works well with 10 or less ethanol blend gasoline When using ethanol gasoline blends there are some issues worth noting Ethanol gasoline blends can absorb more water than gasoline alone These blends can eventually...

Page 16: ...ified technician to inspect and repair an LPG system if a leak is found before using the generator Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock WARNING Failure to properly ground the generator can result in electric shock A ground terminal connected to the frame of the generator has been provided see Controls and Features for terminal ...

Page 17: ...s and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations While there is no way to prevent voltage fluctuations you can take steps to protect sensitive electronic equipment Install UL1449 CSA listed plug in surge suppressors on the outlets feeding your sensitive equipment Surge suppressors come...

Page 18: ...ntil resistance is felt and then pull rapidly NOTICE Accumulation of frost on LPG cylinder and regulators is common during operation and normally is not an indication of a problem As LPG vaporizes and travels from the cylinder to the generator engine it expands The amount of frost that forms can be affected by the size of the cylinder the amount of LPG being used the humidity of the air and other ...

Page 19: ...tems running 3 Identify the highest starting wattage of all devices identified in step 1 Add this number to the number calculated in step 2 Starting wattage is the surge of power needed to start some electric driven equipment Following the steps listed under Power Management will guarantee that only one device will be starting at a time Power Management Use the following formula to convert voltage...

Page 20: ...lead acid batteries Other types of batteries may burst causing personal injury or damage NOTICE Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator Parallel Operation The Champion model 100745 is parallel ready and can be operated in parallel with another Champion unit to increase the total available electrical power A Cham...

Page 21: ...rrect any issue before operating the generator For service or parts assistance contact our Technical Support Team at 1 877 338 0999 Cleaning the Generator CAUTION DO NOT spray generator directly with water Water can enter the generator through the cooling slots and damage the generator windings It can also contaminate the fuel system 1 Use a damp cloth to clean exterior surfaces of the generator 2...

Page 22: ...llips head screwdriver 3 Remove the foam element 4 Wash in liquid detergent and water Squeeze thoroughly dry in a clean cloth 5 Saturate in clean engine oil 6 Squeeze in a clean absorbent cloth to remove all excess oil 7 Place the filter in the assembly 8 Reattach the air filter cover 9 Reinstall the maintenance cover and tighten the cover screw securely Cleaning the Spark Arrestor 1 Allow the eng...

Page 23: ...er plate to cover and touch the button cell 5 Insert the small spring back into the pocket of the upper cover and press the upper cover into place to complete the installation Adjusting the Governor WARNING Tampering with the factory set governor will void your warranty The air fuel mixture is not adjustable Tampering with the governor can damage your generator and your electrical devices and will...

Page 24: ... and other sources of ignition DO NOT light or smoke cigarettes Short Term Storage up to 30 days Gasoline in the gasoline tank has a maximum shelf life of up to 1 year with the addition of properly formulated fuel stabilizers and if stored in a cool dry place Gasoline in the carburetor however may gum up and clog the carburetor if it isn t used or drained within 2 4 weeks If using the generator wi...

Page 25: ... steps 8 12 according to Short Term Storage Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and or carburetor all fuel must be drained and the carburetor must be thoroughly cleaned This process involves technically advanced tasks For assistance please call our Technical Support Team at 1 877 338 0999 If the gasoline tan...

Page 26: ...performance Change the type of engine oil used based on the temperature to suit the engine needs Fuel Specifications Use unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10 or less by volume DO NOT USE E15 or E85 DO NOT OVERFILL Gasoline Capacity 1 1 gal 4 2 L Propane LPG Use only an approved LPG cylinder equipped with an OPD overfilling prevention device valve Temper...

Page 27: ... 62 32 32 1 33 35 31 5 6 7 8 82 88 80 83 85 86 89 90 81 87 10 16 18 19 20 21 16 22 23 24 16 30 29 28 54 56 25 26 38 39 40 48 47 46 45 44 41 42 1 2 13 15 14 12 3 9 36 37 43 52 60 16 55 4 11 34 75 76 74 73 72 71 70 79 78 64 69 68 77 93 92 84 27 84 91 75 75 97 96 94 95 98 99 100 101 102 103 104 107 106 105 108 109 25 1 ...

Page 28: ... Ø5 1 35 62 200410 00 Rotary Knob Protector Rear Cover 1 36 1 819 0414 2 Sunk Screw M4 14 4 37 62 210017 00 Multifunction Display 1 Part Number Description Qty 38 88 070011 01 Pipe Fuel Tank to Valve 1 39 111 070300 01 Fuel Filter Wire Mesh 1 40 2 06 018 Clamp Ø10 5 b8 1 41 122 070036 00 Seal Ring 1 42 62 070035 00 Fuel Level Sensor 1 43 1 819 0516 2 Sunk Screw M5 16 5 44 62 070100 00 Fuel Tank Ca...

Page 29: ...1 00 1 Connect Port Black 1 90 83 210001 00 3 Connect Port Red 1 91 1 16674 0510 Flange Bolt M5 10 1 92 62 130000 90 LPG Hose With Regulator 700 mm 1 93 9 1700 008 Plug USB 5V 2 4A 1 94 5 1320 029 Plastic Pipe 170 mm 1 95 2 12 011 Buffer Ring Ø15 9 1 96 62 130031 00 Three Way Pipe 1 97 62 070012 01 Pipe 150 mm 1 98 2 06 049 Clamp Ø10 5 1 99 2 12 004 Buffer Ring Ø9 5 10 1 100 62 138000 90 Regulator...

Page 30: ...17 16 23 24 22 25 26 15 14 20 21 6 13 19 18 74 75 76 77 78 79 28 29 30 27 31 32 33 2 34 35 36 80 52 25 53 54 55 56 57 58 60 61 63 64 65 66 72 71 70 62 59 42 48 14 49 47 50 51 43 44 45 46 41 40 39 38 37 67 68 69 46 64 81 14 97 98 99 100 101 102 103 104 105 106 107 108 41 73 87 94 1 7 35 109 110 111 112 113 35 60 72 59 58 64 73 57 53 37 114 115 116 ...

Page 31: ...lator Carburetor 1 40 81 130003 00 Gasket Carburetor 1 41 62 130000 03 Carburetor Assembly 1 42 81 130004 00 Gasket Air Cleaner 1 Part Number Description Qty 43 81 090004 00 Pipe Air Cleaner 1 44 81 090003 00 Joint Breather Pipe 1 45 81 090005 00 Pressure Plate Air Filter Tube 1 46 1 6177 1 06 3 Flange Lock Nut M6 6 47 2 02 013 Cage Nut M6 1 48 62 091100 00 Base Air Cleaner 1 49 81 091003 00 Eleme...

Page 32: ...1300 00 Terminal Shield Muffler 1 97 1 818 0306 1 Screw M3 6 2 98 62 132200 00 Stepper Motor 1 99 1 9074 1 0408 Screw M4 8 2 100 81 132100 00 Stepper Motor Base 1 101 1 9074 4 0535 Screw M5 35 2 102 62 130005 00 Support Stepper Motor 1 103 81 130010 00 Spring Connecter 1 104 81 130008 00 Connecter Choke Valve Axis 1 105 81 131000 03 Carburetor 1 106 1 9074 3 0510 Screw M5 10 1 107 62 130007 00 Pre...

Page 33: ...UNIT R R B G Y G Y C CARNATION A AMETHYST O ORANGE OUTPUT PANEL CONTROL PANEL CIRCUIT BREAKER 20A W W R C 8A 11 12 13 14 15 16 GAS LEVEL SW 1 2 3 4 5 6 1 8 6 5 7 10 1 2 3 4 9 2 3 4 5 6 7 8 9 10 P2 P1 1 7 9 10 5 6 8 2 3 4 11 14 12 15 13 16 1 2 3 4 5 6 7 8 9 10 FLOODLIGHT DISPLAY PANEL 1 2 1 2 FUEL CUT SOLENOIL 3 4 2 1 Charger SWITCH a c d f b e GAS LPG SWITCH c e a b f d L O A W W L G Y Y G Y W L W...

Page 34: ... overloaded Review load and adjust See Connecting Electrical Loads Dirty air filter Clean or replace air filter Choke in wrong position Move choke until it stops under RUN position or push in completely Engine is running but no AC output Poor cord connection Check all connections Circuit breaker is open Reset circuit breaker Loose wiring Inspect and tighten wiring connections Other Contact the hel...

Page 35: ...ly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as starting batteries and storage covers Failures due to acts of God and other force ...

Page 36: ...ol system is warranted for two years subject to provisions set forth below If during the warranty period an emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine SORE owner you are responsible for the performance of the required maintenance listed in your Owner s Manual...

Page 37: ...eplacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part 3d Repair or ...

Page 38: ...nister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal bu...

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