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26

ALL ONE-PIECE DOORS

1.  Assemble the door arm, Figure 5:

IMPORTANT: 

The groove on the straight door arm MUST 

face away from the curved door arm.

 

•   Fasten the straight and curved door arm sections 

together to the longest possible length (with a 2 or 3 
hole overlap).

 

•   With the door closed, connect the straight door arm 

section to the door bracket with the 5/16"x1-1/4" 
clevis pin.

 

•   Secure with a ring fastener.

2.  Adjustment procedures, Figure 6

 

•   On one-piece doors, before connecting the door arm 

to the trolley, the travel limits must be adjusted. Limit 
adjustment screws are located on the left side panel 
as shown on page 27. Follow adjustment procedures 
below.

 

•   Open door adjustment: decrease UP travel limit

 

-   Turn the UP limit adjustment screw counterclockwise 

4 turns.

 

-   Press the Door Control push button. The trolley will 

travel to the fully open position.

 

-   Manually raise the door to the open position (parallel 

to the fl oor), and lift the door arm to the trolley. The 
arm should touch the trolley just in back of the door 
arm connector hole. Refer to the fully open trolley/
door arm positions in the illustration. If the arm does 
not extend far enough, adjust the limit further. One 
full turn equals 2" (5 cm) of trolley travel.

 

•   Closed door adjustment: decrease DOWN travel 

limit

 

-   Turn the DOWN limit adjustment screw clockwise 

4 complete turns.

 

-   Press the Door Control push button. The trolley will 

travel to the fully closed position.

 

-   Manually close the door and lift the door arm to the 

trolley. The arm should touch the trolley just ahead 
of the door arm connector hole. Refer to the fully 
closed trolley/door arm positions in the illustration. 
If the arm is behind the connector hole, adjust the 
limit further. One full turn equals 2" (5 cm) of trolley 
travel.

3.  Connect the door arm to the trolley:

 

•   Close the door and join the curved arm to the 

connector hole in the trolley with the remaining clevis 
pin. It may be necessary to lift the door slightly to 
make the connection.

 

•   Secure with a ring fastener.

 

•   Run the opener through a complete travel cycle. If 

the door has a slight “backward” slant in full open 
position as shown in the illustration, decrease the UP 
limit until the door is parallel to the fl oor.

NOTE: 

When setting the up limit on the following page, the 

door should not have a “backward” slant when fully open 
as illustrated below. A slight backward slant will cause 
unnecessary bucking and/or jerking operation as the door 
is being opened or closed from the fully open position.

Figure 5

Straight 
Door Arm

Straight 
Door Arm

Curved 
Door 
Arm

Curved 
Door 
Arm

(Groove 
facing out)

CORRECT

INCORRECT

Door 
Bracket

Clevis Pin 
5/16"x1-1/4"

Straight 
Arm

Bolts 
5/16"-18x7/8"

Ring 
Fastener

Lock 
Washers 
5/16"

Nuts 
5/16"-18

Curved 
Door Arm

Figure 6

Inner Trolley

Outer Trolley

Emergency Release 
Handle

Correct Angle

Open Door

Door with 
Backward Slant 
(Incorrect)

Outer Trolley

Door Arm

Closed Door

Inner Trolley

Summary of Contents for Power Drive Security+ HD400DM

Page 1: ...aterials carefully Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless the Protector System is connected and properly aligned Periodic checks of the opener are req...

Page 2: ...r Control 31 To open the door manually 31 Care of your opener 32 Having a problem 33 Diagnostic chart 34 Programming 35 36 To add or reprogram a hand held remote control 35 To erase all codes 35 3 But...

Page 3: ...t Preparing your garage door Before you begin Disable locks Remove any ropes connected to garage door Complete the following test to make sure your garage door is balanced and is not sticking or bindi...

Page 4: ...r and the bottom of the door must not exceed 1 4 6 mm Otherwise the safety reversal system may not work properly See Adjustment Step 3 Floor or door should be repaired SECTIONAL DOOR INSTALLATIONS Do...

Page 5: ...paired to eliminate the gap ONE PIECE DOOR WITHOUT TRACK FINISHED CEILING CLOSED POSITION Trolley Stop Bolt Cable Trolley Rail Header Bracket Door Bracket Straight Door Arm Garage Door Header Wall Cur...

Page 6: ...t is complete Multi Function Door Control Panel SECURITY 3 Button Remote Control 2 SECURITY Keyless Entry Idler Pulley Chain Spreader Door Bracket Header Bracket Curved Door Arm Section Straight Door...

Page 7: ...arriage Bolt 1 4 20x1 2 2 Lag Screw 5 16 9x1 5 8 2 Lag Screw 5 16 18x1 7 8 2 Self Threading Screw 1 4 14x5 8 2 Drywall Anchors 2 Clevis Pin 5 16 x1 1 4 1 Clevis Pin 5 16 x1 1 2 1 Clevis Pin 5 16 x1 1...

Page 8: ...wn and slide the tapered ends into the larger ones Tabs along the side will lock into place 3 Place the motor unit on packing material to protect the cover and rest the back end of the rail on top For...

Page 9: ...inside center should be pre greased If dry regrease to ensure proper operation Place the idler pulley into the window as shown Insert the idler bolt from the top through the rail and pulley Tighten w...

Page 10: ...the remaining master link 5 Thread the inner nut and lock washer onto the trolley threaded shaft Figure 3 6 Insert the trolley threaded shaft through the hole in the trolley Be sure the chain is not t...

Page 11: ...ced and lubricated garage door An improperly balanced door may NOT reverse when required and could result in SEVERE INJURY or DEATH 3 ALL repairs to cables spring assemblies and other hardware MUST be...

Page 12: ...or the top edge of the door NOTE If the total number of inches exceeds the height available in your garage use the maximum height possible or refer to page 13 for ceiling installation To prevent possi...

Page 13: ...ATION Extend the vertical centerline onto the ceiling as shown Center the bracket on the vertical mark no more than 6 15 cm from the wall Make sure the arrow is pointing away from the wall The bracket...

Page 14: ...way and place a 2x4 laid at on the top section beneath the rail If the top section or panel hits the trolley when you raise the door pull down on the trolley release arm to disconnect inner and outer...

Page 15: ...line with the header bracket if the bracket is not centered above the door 7 Remove the 2x4 Operate the door manually If the door hits the rail raise the header bracket NOTE DO NOT connect power to op...

Page 16: ...m of insulation from end of bell wire Connect bell wire to the quick connect terminals as follows white to white and white red to red Figure 5 NOTE When connecting multiple door controls to the opener...

Page 17: ...release arm of the outer trolley Adjust rope length so the handle is 6 feet 1 83 m above the oor Ensure that the rope and handle clear the tops of all vehicles to avoid entanglement Secure with an ov...

Page 18: ...Connect the black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire to the green ground screw The opener must be grounded Rei...

Page 19: ...re designed to clip onto the track of sectional garage doors without additional hardware If it is necessary to mount the units on the wall the brackets must be securely fastened to a solid surface suc...

Page 20: ...oor Attach brackets to wall with lag screws not provided If using extension brackets or wood blocks adjust right and left assemblies to the same distance out from the mounting surface Make sure all d...

Page 21: ...ollow the instructions below Cut the end of the safety reversing sensor wire making sure there is enough wire to reach the pre installed wires from the wall Figure 7 Separate the safety reversing sens...

Page 22: ...orrect wiring between sensors and opener A broken wire 2 If the sending eye indicator light glows steadily but the receiving eye indicator light doesn t Check alignment Check for an open wire to the r...

Page 23: ...g holes Secure the door bracket using the two 1 4 14x5 8 self threading screws Figure 2A Alternately use two 5 16 bolts lock washers and nuts not provided Figure 2B Metal insulated or light weight fac...

Page 24: ...he door if required for your installation Refer to the dotted line optional placement drawing HARDWARE SHOWN ACTUAL SIZE Self Threading Screw 1 4 14x5 8 WOOD DOOR METAL DOOR Finished Ceiling HORIZONTA...

Page 25: ...e holes in straight arm disconnect straight arm Cut about 6 15 cm from the solid end Reconnect to trolley with cut end down as shown Bring arm sections together Find two pairs of holes that line up an...

Page 26: ...Control push button The trolley will travel to the fully closed position Manually close the door and lift the door arm to the trolley The arm should touch the trolley just ahead of the door arm conne...

Page 27: ...force as explained in Adjustment Step 2 If the door does not close completely Increase down travel Turn the down limit adjustment screw counterclockwise One turn equals 2 5 cm of travel If door still...

Page 28: ...by turning the control clockwise Make small adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the force beyond the...

Page 29: ...nt of the opener ADJUSTMENT STEP 4 Test The Protector System Press the remote control push button to open the door Place the opener carton in the path of the door Press the remote control push button...

Page 30: ...also turn on when someone walks through the open garage door With a Multi Function Door Control this feature may be turned off as follows With the opener lights off press and hold the light button for...

Page 31: ...control the opener lights In addition to operating the door you may program the remote to operate the lights 1 With the door closed press and hold a small remote button that you want to control the l...

Page 32: ...mmediately notify doctor To reduce risk of re explosion or chemical burn Replace ONLY with 3V2032 coin batteries DO NOT recharge disassemble heat above 100 C 212 F or incinerate Care of Your Opener LI...

Page 33: ...ustments to force or travel limits The need for occasional adjustment for the force and limit settings is normal Weather conditions in particular can affect door travel Refer to Adjustment Step 1 Adju...

Page 34: ...or unit Momentarily short across red and white terminals with jumper wire If motor unit activates replace door control wires Symptom Sending indicator light glows steadily receiving indicator light is...

Page 35: ...s will be heard 1 Press and release the learn button on the motor unit The learn indicator light will glow steadily for 30 seconds 2 Within 30 seconds press and hold the button on the hand held remote...

Page 36: ...ights will blink once when the PIN has been learned Test by pressing the new PIN then press Enter The door should move To set a temporary PIN You may authorize access by visitors or service people wit...

Page 37: ...t receiving and sending eyes with 3 feet 9 m 2 conductor bell wire 10 178B34 Straight door arm section 11 12B776 Hanging bracket 12 178B35 Curved door arm section 13 41A5266 1 Safety reversing sensor...

Page 38: ...cket bearing assembly RPM sensor KEY PART NO NO DESCRIPTION 11 41A5525 5 Cover 12 41A2818 Limit switch drive retainer 13 41D3452 Limit switch assembly 14 41A2822 1 Interrupter cup assembly 15 41C4398A...

Page 39: ...designed keyboard Also can add a temporary password for visitors or service persons This temporary password can be limited to a programmable number of hours or entries 3 Button Mini Remote Control wi...

Page 40: ...you THIS LIMITED WARRANTY DOES NOT COVER NON DEFECT DAMAGE DAMAGE CAUSED BY IMPROPER INSTALLATION OPERATION OR CARE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE FAILURE TO PROVIDE REASONABLE AND NECESSA...

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