background image

2

Introduction

Pages 2-7

Safety symbol and signal word review........................2

Preparing your garage door ........................................3

Tools needed ...............................................................3

Planning ..................................................................4-5

Carton inventory ..........................................................6

Hardware inventory .....................................................7

Assembly Pages 

8-11

Assemble T-rail & attach the pulley bracket................8

Install the trolley ..........................................................9

Fasten the T-rail to the motor unit ...............................9

Install the chain/cable and sprocket cover ................10

Tighten the chain and cable ......................................11

Installation Pages 

11-27

Installation safety instructions....................................11

Determine the header bracket location ................12-13

Install the header bracket..........................................14

Attach the T-rail to the header bracket......................15

Position the opener ...................................................16

Hang the opener .......................................................17

Install the door control...............................................18

Install the light and lens ............................................19

Attach the emergency release rope and handle .......19

Electrical requirements..............................................20

Install the Protector System

®

................................21-23

Fasten the door bracket .......................................24-25

Connect the door arm to the trolley .....................26-27

Adjustment

Pages 28-30

Adjust the travel limits ...............................................28

Adjust the force .........................................................29

Test the safety reversal system.................................30

Test the Protector System

®

........................................30

Operation  

Pages 31-34

Operation safety instructions.....................................31

Using your garage door opener ................................31

Using the wall-mounted door control ........................32

To open the door manually........................................32

Care of your garage door opener..............................33

Having a problem? ....................................................34

Programming

Pages 35-36

To add a hand-held remote control ...........................35

To erase all codes .....................................................35

Multi-function remotes ...............................................35

To add or change a Keyless Entry PIN .....................36

Repair Parts  

Pages 37-38

Rail assembly parts ...................................................37

Installation parts ........................................................37

Motor unit assembly parts .........................................38

Accessories

39

Repair Parts and Service

40

Warranty

40

TABLE OF CONTENTS

When you see these Safety Symbols and Signal
Words on the following pages, they will alert you to
the possibility of 

serious injury or death if you do

not comply with the warnings that accompany them.
The hazard may come from something mechanical
or from electric shock. Read the warnings carefully.

When you see this Signal Word on the following
pages, it will alert you to the possibility of damage to
your garage door and/or the garage door opener if
you do not comply with the cautionary statements
that accompany it. Read them carefully.

Mechanical

Electrical

WARNING

WARNING

CAUTION

INTRODUCTION

Safety Symbol 
and Signal Word Review

This garage door opener has been designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the instructions and warnings contained in this manual.

Summary of Contents for Power Drive PD200 Series

Page 1: ...Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless the Protector System is connected and properly aligned Periodic checks of the opener are required to ensure saf...

Page 2: ...d door control 32 To open the door manually 32 Care of your garage door opener 33 Having a problem 34 Programming Pages 35 36 To add a hand held remote control 35 To erase all codes 35 Multi function...

Page 3: ...kets or their hardware all of which are under EXTREME tension Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement P...

Page 4: ...in your garage If so a support bracket and additional fastening hardware may be required Installation Step 10 Depending upon garage construction extension brackets or wood blocks may be needed to inst...

Page 5: ...FINISHED CEILING Support bracket fastening hardware is required See page 17 Slack in Chain Tension is Normal When Garage Door is Closed Safety Reversing Sensor Header Wall Access Door Gap between floo...

Page 6: ...trol Panel LOCK LIGHT Model PD200 1 Model PD200 2 2 2 Safety Reversing Sensors 1 Sending Eye and 1 Receiving Eye with 2 Conductor White White Black Bell Wire attached Safety Sensor Bracket 2 Your gara...

Page 7: ...16 18x7 8 3 Master Link 2 Trolley Threaded Shaft 1 Wing Nut 1 4 20 2 Insulated Staples 30 Carriage Bolts 1 4 20x1 2 2 Nut 5 16 18 4 Clevis Pin 5 16 x2 3 4 1 NOTICE Handle Dry Wall Anchors 2 Clevis Pin...

Page 8: ...ersals 3 Assemble lock nuts ensure alignment and tighten NOTE If T rail is not assembled exactly as shown trolley will not travel smoothly along length of rail or it will hit against nuts 4 Position t...

Page 9: ...mounted in the top of the motor unit Align the holes in the back section of the T rail with the holes in the motor unit Fasten the rail with the two washered screws previously removed Tighten securel...

Page 10: ...nd master link to connect the chain to the flat end of the shaft Figure 1 Check to make sure the chain is not twisted 5 Remove the screwdriver ATTACHING THE SPROCKET COVER Insert the back tab in the s...

Page 11: ...lanced door may not reverse when required and could result in severe injury or death 3 All repairs to cables spring assemblies and other hardware MUST be made by a trained door systems technician befo...

Page 12: ...of travel as shown Draw an intersecting horizontal line on the header wall 2 above the high point This height will provide travel clearance for the top edge of the door Proceed to Step 2 page 14 One p...

Page 13: ...shown Measure the distance from the top of the door to the floor Subtract the actual height of the door Add 8 to the remainder See Example 3 Close the door and draw an intersecting horizontal line on...

Page 14: ...arage Door Travel Vertical Center Line Header Wall Garage Door UP CEILING MOUNT ONLY Wall Mounting Holes Optional Wall Mounting Holes The nail hole is for positioning only You must use lag screws to m...

Page 15: ...omeone hold the opener securely on a temporary support to allow the rail to clear the spring Position the rail bracket against the header bracket Align the bracket holes and join with a clevis pin as...

Page 16: ...ing an ideal door to T rail distance Raise the opener onto a stepladder You will need help at this point if the ladder is not tall enough Open the door all the way and place a 2x4 laid flat on the top...

Page 17: ...the T rail is centered over the door or in line with the header bracket if the bracket is not centered above the door 7 Remove the 2x4 Operate the door manually If the door hits the rail raise the he...

Page 18: ...1 Fig 3 2 Remove white cover by gently pushing both thumbs against upper corners of cover on back side of door control Fig 4 Fasten with 6ABx1 1 4 self tapping screws standard installation or 6 32x1...

Page 19: ...vent slipping Thread the other end of the rope through the hole in the release arm of the outer trolley Adjust rope length so the handle is 6 feet above the floor Secure with an overhand knot NOTE If...

Page 20: ...rd Connect the black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire to the green ground screw The opener must be grounded R...

Page 21: ...Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens The mounting brackets are designed to clip onto the track of sectional ga...

Page 22: ...e track as shown in Figure 1 If your door track will not support the bracket securely wall installation is recommended Wall installation Place the bracket against the wall with curved arms facing the...

Page 23: ...the sending eye wing nut and readjust aiming directly at the receiving eye Lock in place Loosen the receiving eye wing nut and adjust sensor until it receives the sender s beam When the green indicato...

Page 24: ...s follows depending on your door s construction Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket Drill 3 16 fastening holes Secure the...

Page 25: ...he door if required for your installation Refer to the dotted line optional placement drawing Header Wall Vertical Centerline of Garage Door Finished Ceiling Optional Placement of Door Bracket Header...

Page 26: ...r apart as possible to increase door arm rigidity Figure 3 Hole alignment alternative If holes in curved arm are above holes in straight arm disconnect straight arm Cut about 6 from the solid end Reco...

Page 27: ...als 2 of trolley travel Closed door adjustment decrease DOWN travel limit Turn the DOWN limit adjustment screw clockwise 5 complete turns 27 Nuts 5 16 18 Lock Washers 5 16 Ring Fastener Straight Arm S...

Page 28: ...If the door does not close completely Increase down travel Turn the down limit adjustment screw counterclockwise One turn equals 2 of travel If door still won t close completely and the trolley bumps...

Page 29: ...trol clockwise Make small adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the force beyond the minimum amount re...

Page 30: ...the door reverses on the one inch board remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment IMPORTANT SAFETY CHECK Repeat Adjustment Steps 1 2 and 3 afte...

Page 31: ...ess Entry System If you purchase a new remote or if you wish to deactivate any remote follow the instructions in the Programming section Activate your opener with any of the following The hand held Re...

Page 32: ...r Control THE MULTI FUNCTION DOOR CONTROL Press the push bar to open or close the door Press again to reverse the door during the closing cycle or to stop the door while it s opening Light feature Pre...

Page 33: ...oesn t operate from either the Door Control or the remote control Does the opener have electric power Plug a lamp into the outlet If it doesn t light check the fuse box or the circuit breaker Some out...

Page 34: ...djustments to force or travel limits The need for occasional adjustment of the force and limit settings is normal Weather conditions in particular can affect door travel 11 The door reverses for no ap...

Page 35: ...e Multi Function Door Control all three buttons are held 4 Release buttons when the motor unit lights blink It has learned the code If light bulbs are not installed two clicks will be heard KG KG 1 3...

Page 36: ...the present PIN then press and hold the button The opener light will blink twice Release the button 2 Press the new 4 digit PIN you have chosen then press Enter The motor unit lights will blink once...

Page 37: ...7 KEY PART NO NO DESCRIPTION 1 41A5273 14 Multi function door control panel 2 41A5056 17 Single function remote control housing only no circuit board 3 10A20 3V2032 Lithium battery 4 29B137 Transmitte...

Page 38: ...75B88 Light socket 7 108D34 Lens 8 30B363 Capacitor 1 2HP 9 12A373 Capacitor bracket 10 41A3150 Terminal block w screws KEY PART NO NO DESCRIPTION 11 41D3058 Universal replacement motor bracket assemb...

Page 39: ...allow an 8 foot door to open fully Extension Brackets Optional For safety sensor installation onto the wall or floor To order call 1 800 654 4736 Motion Detecting Control Panel Multi function door co...

Page 40: ...shipping instructions when you call the toll free service number Please include a brief description of the problem and a dated proof of purchase receipt with any product that is returned for warranty...

Reviews: