Chamberlain CSW24VDC Installation Manual Download Page 19 | Manualshive

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18

Red (+)
wire from
new wire
harness kit

Red (+)

Black (-)

Black (+) wire
from new wire
harness kit

33AH Batteries

–

–

+

+

White jumper from
new wire harness kit

J15 Plug

INSTALLATION

STEP 9 continued...

CONNECT BATTERIES

33AH BATTERIES

The batteries are charged in the circuit by the integrated transformer. The
batteries are for battery backup or solar installation. The 33AH application
requires the 33AH wire harness (Model K94-37236) and an additional
battery tray (Model K10-36183) to allow more space in the enclosure.
The heater option cannot be used with the 33AH battery application.

1. Locate the J15 plug on the control board and disconnect it.

2. Connect the white jumper from the 33AH wire harness kit between the

positive (+) terminal of one battery and the negative (-) terminal of the
other battery.

3. Connect one end of the red (+) wire from the 33AH wire harness kit to

the red wire from the J15 plug as shown. Connect the other end of
the red (+) wire to the positive (+) terminal on the battery as shown.

4. Connect one end of the black (-) wire from the 33AH wire harness kit

to the black wire from the J15 plug as shown. Connect the other end
of the black (-) wire to the negative (-) terminal on the battery as
shown.

5. Turn ON AC power to the operator.

6. Turn ON the AC power switch on the operator.

7. Reconnect the J15 plug to the control board.

NOTE:

You may see a

small spark when plugging the J15 plug into the board.

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Summary of Contents for CSW24VDC

Page 1: ......

Page 2: ...NG ACCESSORIES TO THE EXPANSION BOARD 33 MAINTENANCE 34 IMPORTANT SAFETY INFORMATION 34 MAINTENANCE CHART 34 BATTERIES 34 TROUBLESHOOTING 35 ERROR CODES 35 CONTROL BOARD LEDS 38 TROUBLESHOOTING CHART 39 APPENDIX 42 INSTALLATION TYPES 42 DETERMINE LOCATION FOR CONCRETE PAD AND OPERATOR 43 CONCRETE PAD AND OPERATOR ATTACHMENT 43 SHORTEN THE OPERATOR ARM 44 POSITION THE GATE BRACKET 44 SOLAR PANELS 4...

Page 3: ... airport security area or other restricted access locations not servicing the general public in which unauthorized access is prevented via supervision by security personnel IV USAGE CLASS HORIZONTAL SLIDE AND SWING GATE OPERATOR GATE OPERATOR ENTRAPMENT PROTECTION TYPES Type A Inherent built into the operator entrapment protection system Type B1 Non contact sensors such as photoelectric sensors Ty...

Page 4: ...6 feet 1 8 m away from any moving part of the gate and where the user is prevented from reaching over under around or through the gate to operate the controls Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use Exception Emergency access controls only accessible by authorized personnel e g fire police may be placed at any location in the line of sight of...

Page 5: ...org 3 1 2 All openings shall be designed guarded or screened from the bottom of the gate to the top of the gate or a minimum of 72 in 1 83 m above grade whichever is less to prevent a 2 1 4 in 57 mm diameter sphere from passing through the openings anywhere in the gate and in that portion of the adjacent fence that the gate covers in the open position The gate panel shall include the entire sectio...

Page 6: ...5 CARTON INVENTORY NOT SHOWN Documentation packet and hardware bag INTRODUCTION Operator Arm Assembly Cover Warning Signs 2 and Warranty Card Battery 12 Vdc 7AH 2 Key 2 ...

Page 7: ...544 3 kg 12 foot 3 7 m 800 lbs 362 9 kg 16 foot 4 9 m 600 lbs 272 2 kg 18 foot 5 5 m 90 Degree Travel Time 20 seconds Maximum Travel Range 115 degrees Maximum Daily Cycle Rate Continuous Maximum Duty Cycle Continuous Operating Temperature Without Heater 20 C to 60 C 4 F to 140 F With Optional Heater 40 C to 60 C 40 F to 140 F Expansion Board Provided Inherent Entrapment Protection Type A Dual RPM ...

Page 8: ... encountered in your gate application Install warning signs on both sides of the gate Warning Signs Entrapment Danger VEHICLE LOOPS The vehicle loops allow the gate to stay open when vehicles are obstructing the gate path Suggested for vehicles 14 feet 4 27 m or longer Vehicle loops are not required but are recommended Inside Property SITE PREPARATION Check the national and local building codes BE...

Page 9: ...rth Ground Rod Check national and local codes for proper depth Warning Sign Photoelectric Sensors Edge Sensors INTRODUCTION OVERVIEW OF TYPICAL INSTALLATION SINGLE GATE DUAL GATE Identify your installation type refer to the Appendix in the back of the manual for more information NOTE One or more non contact sensors shall be located where the risk of entrapment or obstruction exists at either the o...

Page 10: ...ct sensors MUST be located at the leading and trailing edges and post mounted BOTH inside and outside a horizontal swing gate Non contact sensors such as photoelectric sensors MUST be mounted across the gate opening and operate during BOTH the open and close cycles Entrapment protection devices MUST be installed to protect anyone who may come near a moving gate Locate entrapment protection devices...

Page 11: ... 32 inches a compact installation is necessary Refer to Appendix for compact installation instructions Caution If the gate is longer than 18 feet follow CHART A A 2 Suggestion The dimensions between the gate and the concrete pad is always 10 inches less than the dimension D Example D 42 if the dimensions between the gate and the concrete pad is 32 CHART A CHART B INSTALLATION STEP 1 continued DETE...

Page 12: ...e ground and deeper than the frost line Ensure the pad is tall enough to avoid possible flooding 3 Secure the operator to the concrete pad with appropriate fasteners NOTE An alternative to a concrete pad is to post mount the operator refer to accessories 4 Concrete Anchors 1 2 x 3 1 2 Below the frost line Check all national and local codes 6 Above Ground 28 24 Post Mount CONDUIT LOCATION MOUNTING ...

Page 13: ...in Gate Hinge Center Set Screws 46 Tack weld STEP 4 ADJUST THE OPERATOR ARM LENGTH NOTE The length of the arm can be adjusted if necessary If adjusting the length ensure that both sections of the arm are adjusted proportionally Use the set screws on the arm to temporarily hold the arm in place while determining the correct measurements 1 Close the gate and measure the distance of the operator arm ...

Page 14: ...round the outer tubing and bracket 5 Adjust the nuts on the operator arm so the operator arm fits snug on the output shaft yet still allows enough room to swivel the handle must be in a 90 position 6 Tighten the handle by pushing it down Test to make sure the operator arm does not slip on the output shaft 7 Remove the pin from the vent plug on both the top and bottom gear boxes Pin Top Gear Box Bo...

Page 15: ...ntrapment protection device is required prior to gate movement effective January of 2016 A monitored device sends a pulsed signal to the operator so the operator is aware of the device If the operator does not receive the signal from the device it will not run An entrapment zone is every location or point of contact where a person can become entrapped between a moving gate and a stationary object ...

Page 16: ... manual for more information These entrapment protection device inputs are for monitored devices which include pulsed photoelectric sensors resistive edge sensors and pulsed edge sensors NOTE Only one monitored entrapment protection device may be wired to each input CLOSE EYES INTERRUPT 2 Terminals The CLOSE EYES INTERRUPT input is for photoelectric sensor entrapment protection for the close direc...

Page 17: ... NOTE Use copper conductors ONLY Junction Box Cover 120 VAC AND 240 VAC 1 Turn off the AC power from the main power source circuit breaker 2 Run the AC power wires to the operator 3 Remove the junction box cover 4 Connect the green wire to the earth ground rod and AC ground using a wire nut NOTE The earth ground rod can be grounded to the chassis 5 Connect the white wire to NEUTRAL using a wire nu...

Page 18: ...f the other battery 4 Connect the red wire from the J15 plug to the positive terminal of the battery 5 Connect the black wire from the J15 plug to the negative terminal of the battery 6 Plug the J15 plug back into the control board This will power up the control board NOTE You may see a small spark when plugging the J15 plug into the board 7 Turn ON AC power to the operator 8 Turn ON the AC power ...

Page 19: ...on the control board and disconnect it 2 Connect the white jumper from the 33AH wire harness kit between the positive terminal of one battery and the negative terminal of the other battery 3 Connect one end of the red wire from the 33AH wire harness kit to the red wire from the J15 plug as shown Connect the other end of the red wire to the positive terminal on the battery as shown 4 Connect one en...

Page 20: ...erator The yellow NETWORK LED will light 7 Press and release the CLOSE test button to assign this operator as network second Both operators will beep and the yellow NETWORK LEDs will turn off indicating programming is successful TO DEACTIVATE THE WIRELESS FEATURE 1 Press and release the LEARN button on either operator The green XMITTER LED will light 2 Press and release the LEARN button again on t...

Page 21: ...erator and plug the J15 plug into the control board Com Link Data A Com Link Data B Com Link Data A Com Link Data B DUAL GATE WIRE TYPE SHIELDED TWISTED PAIR CABLE 22AWG up to 200 feet 61 m 18AWG 200 1000 feet 61 305 m Wire must be rated at 30 Volt minimum BIPART DELAY SYNCHRONIZED CLOSE The LOCK BIPART DELAY switch is used only with dual gate applications and serves two functions BIPART DELAY SWI...

Page 22: ... 18 lead in screw The basic installation is complete STEP 11 INSTALL THE COVER The operator cover consists of two pieces a rear cover and a front cover The front cover can easily be removed to access the electrical box To access the reset switch slide the access door up The front cover and access door can be locked with the key TO LOCK THE ACCESS DOOR From the factory the access door for the reset...

Page 23: ...ltaneously to enter limit setting mode 2 Press and hold one of the MOVE GATE buttons to move the gate to the open or close limit 3 Press and release the SET CLOSE or SET OPEN button depending on which limit is being set 4 Press and hold one of the MOVE GATE button to move the gate to the other limit 5 Press and release the SET CLOSE or SET OPEN button depending on which limit is being set 6 Cycle ...

Page 24: ...tor will automatically reverse direction of the gate for a short time and then stop the gate After any adjustments are made test the operator 1 Open and close the gate with the test buttons ensuring that the gate is stopping at the proper open and close limit positions 2 Place a solid object between the open gate and a rigid structure Ensure that the gate the solid object and the rigid structure c...

Page 25: ...OP button depending on the desired function 3 Press the remote control button that you would like to program The operator will automatically exit learn mode operator will beep and green XMITTER LED will go out if programming is successful To program additional Security 2 0 remote controls or remote control buttons repeat the programming steps above NOTICE This device complies with part 15 of the F...

Page 26: ... within range and the operator will beep if programming is successful OR USING THE RESET BUTTON ON THE OPERATOR 1 Connect the ethernet cable to the LiftMaster Internet Gateway and the router 2 Connect power to the LiftMaster Internet Gateway 3 Create an online account by visiting www myliftmaster com 4 Register the LiftMaster Internet Gateway 5 Use an internet enabled computer or smartphone to add...

Page 27: ...m Attach alert signal audible or visual alert system Aux Relay Out Pre Motion Delay Attach alert signal audible or visual alert system Attach alert signal audible or visual alert system Attach alert signal audible or visual alert system Attach alert signal audible or visual alert system Aux Relay Out Power Attach visual alert to know when system is charging batteries i e not running on batteries A...

Page 28: ...ton The LEARN button is for programming remote controls and the network 7 TIMER TO CLOSE dial The TIMER TO CLOSE TTC dial can be set to automatically close the gate after a specified time period The TTC is factory set to OFF If the TTC is set to the OFF position then the gate will remain open until the operator receives another command from a control Rotate the TIMER TO CLOSE dial to the desired s...

Page 29: ...r arm or gate is incorrectly installed B The gate does not meet specifications C Gate hinges are too tight or broken and the gate is not moving freely D The gate is moving and a car pushes the gate E A foreign object is on the gate frame while the gate is moving F The gate hits the driveway or curb and gets stuck or bent in an awkward position Remove any obstructions Press the reset button to shut...

Page 30: ...y inputs used for vehicle detection devices are also used for entrapment protection devices refer to step 6 of Installation The vehicle detection devices may be monitored or non monitored but only ONE monitored device may be connected to each input inclusive of entrapment protection devices Multiple non monitored devices can be wired to the same input A monitored device sends a pulsed signal to th...

Page 31: ...safeties and resets alarm condition If maintained pauses Timer to Close at OPEN limit Opens a closing gate and holds open an open gate within line of sight CLOSE and COM Closes an open gate Hard close maintained switch overrides external safeties and resets alarm condition within line of sight STOP and COM Stops a moving gate Hard stop maintained switch overrides Open and Close commands and resets...

Page 32: ...hicle is clear the gate will continue to close 5 AUX RELAY Switches Set the AUX RELAY switches as needed to obtain the desired function as shown on the following page 1 2 3 4 9 5 EXPANSION BOARD 6 EYE EDGE Switches Set the EYE EDGE switches as needed to obtain the desired OPEN or CLOSE functionality 7 1 2 and 3 LEDs LEDs indicating the status of the EYE EDGE inputs Also used to check the firmware ...

Page 33: ...l display connect an external buzzer or light low voltage Energizes 3 seconds before gate motion and remains energized during gate motion For an additional audible or visual display connect an external buzzer or light low voltage Power ON ON OFF Energizes when AC power or solar power is present There is approximately a 10 12 second delay before relay cutoff after AC shutdown Energizes when on batt...

Page 34: ...Hard stop maintained switch overrides Open and Close commands and resets alarm condition If maintained pauses Timer to Close at OPEN limit Overrides an Open or Close command F Exit Loop Input 2 terminals Loop wire connection for plug in loop detector when loop is inside secured area near gate Open command opens a closed gate Soft open maintained switch does not override external safeties and does ...

Page 35: ...C or solar and battery and locking out the power via the operator power switch Upon completion of maintenance the area MUST be cleared and secured at that time the unit may be returned to service Disconnect power at the fuse box BEFORE proceeding Operator MUST be properly grounded and connected in accordance with national and local electrical codes NOTE The operator should be on a separate fused l...

Page 36: ...show Er then CL alternately for six seconds 2 Release the STOP button The error history has now been reset and the display will show until a new error occurs 3 Press and release the STOP button to exit ERROR SEQUENCE NUMBER The first number shown is the most recent error example 01 shown below The display will show the sequence of errors that occurred starting with 01 and going up to error 20 ERRO...

Page 37: ...ut connection May be a short in the loop or an open connection in the loop YES 44 Loop Error Failure or missing shadow loop SHORT or OPEN LiftMaster Plug in Loop Detector only Check loop wiring throughout connection May be a short in the loop or an open connection in the loop YES 45 Loop Error Failure or missing interrupt loop SHORT or OPEN LiftMaster Plug in Loop Detector only Check loop wiring t...

Page 38: ...d NOT occur check alignment inputs and wiring NO 74 CLOSE EYE EDGE triggered causing reversal and preventing close or cancelling TTC expansion board IF an obstruction occurred no action required If an obstruction did NOT occur check alignment inputs and wiring NO 75 OPEN EYE EDGE triggered causing reversal or preventing opening expansion board IF an obstruction occurred no action required If an ob...

Page 39: ...tive on other operator LOCK OFF Maglock relay inactive ON Maglock relay active STATUS LEDS INPUT POWER OFF OFF state ON AC charger or Solar power available BATT CHARGING OFF Not charging ON Three stage battery charging TIMER OFF The timer is disabled ON The timer is enabled MEDIUM BLINK 1 blink per second The timer is running FAST BLINK 2 blinks per second The timer is paused FASTEST BLINK 8 blink...

Page 40: ... for a stuck on input b Check Stop button is not stuck on c Check Reset button d Charges batteries by AC or solar power or replace batteries e Check all Entrapment Protection Device inputs for a stuck on sensor f Check all vehicle detector inputs for a stuck on detector Operator does not respond to a wireless control or transmitter a Check XMITTER LED when wireless control is active b Stop button ...

Page 41: ...b Defective edge sensor a Check edge sensor wiring Retest that activating edge sensor causes moving gate to stop and reverse direction b Replace defective edge sensor Retest that activating edge sensor causes moving gate to stop and reverse direction Alarm sounds for 5 minutes or alarm sounds with a command a Double entrapment occurred two obstructions within a single activation a Check for cause ...

Page 42: ... that Quick Close setting is ON b Check operation of Interrupt Loop detector c Replace defective Expansion board Anti Tailgating not working correctly a Anti Tail setting incorrect b Interrupt loop detector c Defective Expansion board a Check that Anti Tail setting is ON b Check operation of Interrupt Loop detector c Replace defective Expansion board AUX Relay not working correctly a AUX Relay set...

Page 43: ...a compact installation If the operator arm will hit an obstruction when the gate is in the open position follow the directions for Compact Installation Inside Property UPHILL DRIVEWAY INSTALLATION The illustration is an example of an uphill driveway installation If installing the operator on a hill a special swivel arm and hinges are required not provided Outside Property Side View ...

Page 44: ...e operator refer to accessories 4 Concrete Anchors 1 2 x 3 1 2 Below the frost line Check all national and local codes 6 Above Ground 28 1 2 3 Post Mount 24 CONDUIT LOCATION MOUNTING FOOTPRINT 5 5 4 5 1 6 5 4 1 5 10 3 28 20 15 24 13 6 12 2 6 1 2 49 14 14 82 cover mounting distance Conduit Pad 24 32 STEP 1 DETERMINE LOCATION FOR CONCRETE PAD AND OPERATOR COMPACT INSTALLATION ONLY DO NOT run the ope...

Page 45: ...Set Screws 23 25 1 2 STEP 4 POSITION THE GATE BRACKET COMPACT INSTALLATION ONLY NOTE It may be necessary to attach horizontal reinforcement to the gate before attaching the gate bracket Use the set screws on the arm to temporarily hold the arm in place while determining the correct measurements 1 Position the operator arm onto the output shaft so that the pin slides into the slot 2 Measure 33 inch...

Page 46: ... the operator can remain in standby To determine your system s performance reference the above table and determine how many milliamps mA your system will draw from the batteries EXAMPLE 1 A system with only a main control board and one or more hand held remote controls programmed will draw 3 7 mA from the batteries while the system is in standby 2 7 mA 1 mA 3 7 mA EXAMPLE 2 A system with only a ma...

Page 47: ...a n a 40 n a 10 n a n a n a n a 60 n a n a n a n a n a n a 20W SOLAR PANEL 3 41 48 25 29 n a 12 15 38 45 21 26 n a n a 20 36 43 20 24 n a n a 50 26 32 11 15 n a n a 100 11 16 n a n a n a n a 40W SOLAR PANEL 5 78 110 47 66 19 28 15 74 106 43 63 16 24 20 72 104 41 61 15 23 100 42 71 15 32 n a n a 200 n a 34 n a n a n a n a 60W SOLAR PANEL 5 97 173 58 105 24 44 15 92 169 54 101 21 41 20 90 166 53 99 ...

Page 48: ... during the winter months when the sun sits lower in the sky The area around the solar panel s should be clear of shadows or obstructions to the sun for a 180 arc east to west Wire runs should be kept as short as possible The solar panel s can be located up to 100 feet 30 48 m from the operator using 16 AWG wire in any direction including elevating it DO NOT install solar panel near potential shad...

Page 49: ...tive terminal of the other battery 4 Route the battery wires the longer set of wires from the J15 plug new wire harness through the lower right rear knockout KO in the electrical box Use the included adhesive wire clamps to route the wires up the right side of the operator frame Connect the red wire to the positive terminal of one battery Connect the black wire to the negative terminal of the othe...

Page 50: ...ARY OPERATOR Remote Controls Program remote controls 1 to 50 to the primary operator Program remote controls 51 to 100 to the secondary operator LiftMaster Internet Gateway Program to primary operator Garage and Gate Monitor Program to primary operator AC BATT FAIL BACKDRIVE COM LINK B A SHADOW INTERUPT EXIT SBC OPN CLS STP COM EYE ONLY EYE EDGE EYE EDGE COM 1 2 3 OPEN CLOSE DEVICE INPUTS TO MAIN ...

Page 51: ...mit setting mode LIMIT SETUP WITH A REMOTE CONTROL To set the limits using a remote control first you will need a 3 button remote control that has been programmed for OPEN CLOSE and STOP Refer to the Programming section ADJUST THE LIMITS If the limits have already been set the operator will exit the limit setting mode after resetting each limit Set the Close Limit Only 1 Press and release the SET ...

Page 52: ...tion L Switch 5A Breaker Black Red Purple Brown Orange Orange Bridge Rectifier Heater Yellow Blue Black Red Coaxial Antenna Cable Antenna CONTROL BOARD EXPANSION BOARD 1 2 HP 24 Vdc Motor Ferrite EMI Filters Field Wiring EDGE OR EYE EDGE OR EYE EYE Primary Secondary link to other gate operator Shielded Twisted Pair Cable Ground the shield of the cable to the chassis ground of each operator Field W...

Page 53: ...77 36539 Output Shaft with sprocket 35 limit chain and APS sprocket roll pin 9 K32 34655 1 Gear Box top 10 K10 36395 Battery Tray 11 29 NP712 Battery 7AH 12 Vdc 12 K204C0211 Toroid Transformer 13 K1A6408 APE Assembly with plastic tray RPM board with mounting hardware 14 K52C0481 Bridge Rectifier 15 K1D8059 1CC Main Board with heat sink 16 K1D8080 1CC Expansion Board 17 K76 34728 EMI Board with 120...

Page 54: ...53 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 REPAIR PARTS ...

Page 55: ...cessories enabled by MyQ technology Model 828LM MISCELLANEOUS REMOTE CONTROLS LiftMaster offers a variety of LiftMaster remote controls to satisfy your application needs Single button to 4 button visor or key chain The following remote controls are compatible with operators manufactured by LiftMaster after 1993 Contact your authorized LiftMaster dealer for additional details and options 3 BUTTON R...

Page 56: ... Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you THIS LIMITED WARRANTY DOES NOT COVER NON DEFECT DAMAGE DAMAGE CAUSED BY IMPROPER INSTALLATION OPERATION OR CARE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT LABOR CHARGES...

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