Chamberlain 6608CD Manual Download Page 1

Eight-Foot Chain Rail Extension Kit

Model 6608CD

BEFORE YOU BEGIN:

If you have a completely installed garage door opener, the rail/opener 
assembly must be taken down. 
•  The garage door opener support brackets will require repositioning and 

the addition of an extra bracket for stability due to increased rail length.

• UP and DOWN travel limits must be readjusted after installation. 

CARTON INVENTORY:

Front Rail Section
Support Bracket and Fastening Hardware
Chain Extension Piece
Emergency Release Rope
Master Link

To prevent possible SERIOUS INJURY or DEATH:
•  Disconnect ALL electric and battery power BEFORE performing ANY 

service or maintenance.

The garage door MUST be in the fully closed position during 
installation.

WARNING:

 This product can expose you to chemicals including 

lead, which are known to the State of California to cause 
cancer or birth defects or other reproductive harm. For more 
information go to 

www.P65Warnings.ca.gov

IF THIS IS AN EXISTING INSTALLATION:

1.   Pull down on the emergency release handle, then disconnect the 

trolley from the door arm.

2.   Disconnect the rail/opener assembly from the header bracket and 

support brackets, and place it on the floor.

3.   Remove the outer nut from the trolley shaft and set aside (Figure 3).
4.   Disconnect the chain from the trolley and trolley threaded shaft. Save 

the master link assemblies for reinstallation.

NOTE:

 To disconnect the master link, press on the open end of the clip. 

5.  Set the chain aside as it will be used to complete the extension kit. 

Make sure it does not get twisted. 

6.   Remove idler pulley assembly and set aside (Figure 4).
7.  Disconnect the front rail section by using a screwdriver tip to pry up 

the outer tab on each side of the rail (Figure 5). Discard the front rail.

8.   Align the replacement front rail section with the existing rail making 

sure the rail tab is facing up. Slide the front rail onto the existing rail; 
tabs along the side will lock into place (Figure 6).

IF THIS IS A NEW INSTALLATION:

1. 

 Replace the emergency release rope packaged with your garage door 
opener with the longer emergency release rope included in this kit.

2. 

  Use the front rail section  included in this kit in place of the front rail 
section packaged with your garage door opener (Figure 1).

3. 

 Connect the chain extension piece to the full chain packaged with 
your garage door opener using the master links (Figure 2).

4. 

 Refer to Assembly Step 1 in your owner’s manual to complete the 
assembly, installation and adjustment of your garage door opener. 
When instructed, connect the trolley threaded shaft to the end of the 
chain extension piece.

NOTE:

 

After hanging the opener, add the additional support bracket for 

stability. See Add An Additional Support Bracket on reverse side.

Rail Tab

Trolley
Threaded
Shaft

Outer Nut

Replacement
Front Rail Section

Existing Front Rail Section

Idler Pulley

Master Link 

Master Link 

Trolley

Chain extension piece 

included in kit

Full chain packaged with 

garage door opener

Trolley threaded shaft packaged 

with garage door opener

Master link

Master link

Rail sections packaged with

garage door opener

Front rail section

included in extension kit

Figure 1

Figure 2

Figure 3

Figure 4

Figure 5

Figure 6

Summary of Contents for 6608CD

Page 1: ...he extension kit Make sure it does not get twisted 6 Remove idler pulley assembly and set aside Figure 4 7 Disconnect the front rail section by using a screwdriver tip to pry up the outer tab on each side of the rail Figure 5 Discard the front rail 8 Align the replacement front rail section with the existing rail making sure the rail tab is facing up Slide the front rail onto the existing rail tab...

Page 2: ...otor unit around the sprocket to the trolley assembly The sprocket teeth must engage the chain Figure 9 14 Connect the chain extension piece to the full chain with the master link 15 Check to make sure the chain is not twisted then connect it to the threaded shaft with master link 16 Insert the trolley threaded shaft through the hole in the trolley Be sure the chain is not twisted Loosely thread t...

Page 3: ...xistant en vérifiant que le taquet du rail est orienté vers le haut Glisser le rail avant sur le rail existant les taquets sur les côtés se verrouilleront en place Figure 6 S IL S AGIT D UNE NOUVELLE INSTALLATION 1 Remplacer la corde de déclenchement d urgence emballée avec l ouvre porte de garage par la corde plus longue incluse dans cette trousse 2 Utiliser la section de rail avant incluse dans ...

Page 4: ...ents du pignon doivent engager la chaîne Figure 9 14 Raccorder la pièce de rallonge de chaîne à la chaîne complète avec le maillon de raccord 15 Vérifier que la chaîne n est pas tordue puis la raccorder à l arbre fileté avec le maillon de raccord 16 Insérer l arbre fileté du chariot par l orifice du chariot S assurer que la chaîne n est pas tordue Visser sans serrer l écrou extérieur sur l arbre f...

Page 5: ...NUEVA 1 Reemplace la cuerda de desenganche de emergencia que viene empacada con su abre puertas de garaje por la cuerda de desenganche de emergencia más larga que se incluye en este juego 2 Use la sección del riel delantero que se incluye en este juego en lugar de la sección del riel delantero empacado con su abre puertas de garaje Figura 1 3 Conecte la pieza de extensión de la cadena a la cadena ...

Page 6: ...ada deben encajar en la cadena Figura 9 14 Conecte la pieza de extensión de la cadena a la cadena completa con el eslabón maestro 15 Cerciórese de que la cadena no esté torcida luego conéctela al eje roscado con el eslabón maestro 16 Introduzca el eje roscado del carro por el orificio del carro Cerciórese de que la cadena no esté torcida Enrosque levemente la tuerca externa en el eje roscado del c...

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