Challenger Lifts 44030 Installation, Operation & Maintenance Manual Download Page 1

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Installation, Operation & Maintenance Manual

EAVY

UTY

OUR

OST

IFT

30,000 lbs Capacity

Model 44030

Model 44030E

Model 44030X

200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944

Email:

[email protected]

Web

site:

www.challengerlifts.com

Office 800-648-5438 / 502-625-0700 Fax 502-587-1933

IMPORTANT:

READ THIS MANUAL COMPLETELY

BEFORE INSTALLING or OPERATING LIFT

File: 44030-STD-4-07
Rev: 4/2007

Summary of Contents for 44030

Page 1: ...del 44030E Model 44030X 200 Cabel Street P O Box 3944 Louisville Kentucky 40201 3944 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502 587 1933 IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT File 44030 STD 4 07 Rev 4 2007 ...

Page 2: ......

Page 3: ...the number of extensions purchased If only one set is purchased the preference of the manufacture is to install them at the ramp end of the lift 4 Read anchoring tips information before drilling and installing the anchor bolts 5 Do not raise a vehicle with the lift until the lift has been correctly installed and adjusted as described in this manual 6 Maximum floor variation between any two posts i...

Page 4: ...b or any seam 2 Use a concrete hammer drill with a 3 4 carbide bit 3 Do not use a worn bit 4 Drill in a perpendicular line with the hole 5 Do not apply excessive pressure to the drill Let the drill do the work 6 Lift the drill up and down occasionally to remove residue and to reduce binding 7 Drill the hole depth equal to the length of the anchor or completely through the slab 8 Blow all dust resi...

Page 5: ... power unit mounts This leg is to be placed as follows If Top Rail Main side is to be on the right as you approach this post must be at the right front corner See Installation Specs Layout Drawing If Top Rail Main side is to be on the left as you approach this post must be the left rear corner Optional Main side Leg Location This manual will show the Top Rail Main side being on the right side 7 Wi...

Page 6: ...ew 2 pcs 91259A640 and 5 16 18UNC nylon lock nut 2 pcs 90640A130 to secure the chain Do not substitute this bolt Repeat on other Cross Rail Then place breather back on cylinder 17 Step 9 is to mount the power unit to the Main side Leg with the mounting brackets using 5 16 18UNC x 1 bolts 5 16 18UNC hex nuts and 5 16 lock washers respectively Then connect power unit to the hydraulic cylinder using ...

Page 7: ... lift If only one set is purchased the preference of the manufacture is to install them at the ramp end of the lift 25 Raise and lower lift repeatedly to purge air trapped in hydraulic lines and to adjust Cross Rails Each Cross Rail must be synchronized as the lift moves up and down 26 Refill tank with hydraulic oil and lift is ready to operate 27 Cycle the lift fully three times to bleed the air ...

Page 8: ...ing Points Quick Reference Guide for Frame Engaging Lifts The Owner Employer shall establish procedures to periodically inspect the lift in accordance with the lift manufacturer s instructions or ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the employer shall insure that the lift inspectors are qualified and th...

Page 9: ...epressing the lowering valve handle Watch lift to insure that the lift is lowering evenly If not raise lift and check all locks to insure they are disengaged before trying to lower lift again Continue to lower the vehicle until the crossbeams stop against the base plate It is important to fully lower the lift to release hydraulic pressure on the system MAINTENANCE To avoid personal injury permit o...

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Page 12: ...in Connector 1 ALIF 430 085 BL834 91 Pitch Male Ends Short Top Rail Chain 2 ALIF 430 086 44030 BL834 325 Pitch Male Ends Long Top Rail Chain 2 ALIF 430 286 44030E BL834 385 Pitch Male Ends Long Top Rail Chain 2 ALIF 430 386 44030X BL834 445 Pitch Male Ends Long Top Rail Chain 2 GL 12 056 4 Dia Chain Sheave 8 3225T6 3 4 Rubber Cushion Steel Loop 4 HK 90096A242 10 24 x 0 50 Self Threading Screw 4 HK...

Page 13: ...2A030 5 16 Lock Washer 4 HK 91247A583 5 16 18UNC x 1 0 Lg HHCS Grd 5 4 HK 91578A501 3 4 10UNC x 5 Wedge Anchor w Nut Washer 16 HK 94846A558 1 1 8 12UNF Jam Nut Grd 5 4 HK 95473A030 5 16 18UNC Hex Nut Grd 2 8 HK ALIF 430 008 XX Offside Leg Weldm t 2 ALIF 430 009 XX Main Side Leg Weldm t w PU Mounts 1 ALIF 430 010 XX Main Side Leg Weldm t w o PU Mounts 1 ALIF 430 082 Threaded Chain Connector 2 PKG T...

Page 14: ...hims 16 HK GL 09 112 1 4 Steel Shims 12 HK PT23002BK 1 8 O D Black Tube 56 PKG SPC 2001 1 8 Push On Fitting 1 HK SPE 20 1 8 Push On Union Tee 3 HK 8876T13 1 4 Nylon Loop Strap 1 HK Optional Parts ALIF 430 EXTKIT 3 Ft Track Extension Kit 1 ALIF 430 048 XX 3 Ft Track Ext 2 PKG 90126A036 3 4 Flat Washer 24 HK 90473A237 3 4 10UNC Hex Nut 12 HK 91102A036 3 4 Lock Washer 12 HK 91247A846 3 4 10UNC x 2 Lg...

Page 15: ...0 30 0 44030E 35 0 44030X 40 0 2 1 Offside Leg Mainside Leg w o Power Unit Mainside Leg w Power Unit Loading End INSTALLATION SPECIFICATION LAYOUT DRAWING REQUIRED AREA 44030 15 6 X 30 0 44030E 15 6 X 35 0 44030X 15 6 X 40 0 ADD 3 FOR ADDITIONAL 3 EXTENSION SETS 44030 24 91 2 44030E 29 23 4 44030X 33 93 4 7 2 0 113 4 0 113 4 Offside Leg 1 6 1 4 1 6 1 4 0 6 1 2 TYP Model 44030 Series Installation O...

Page 16: ...Model 44030 Series Installation Operation Maintenance Page 16 ...

Page 17: ...NSIDE LEG WELDM T ALIF 430 010 XX 1X MAINSIDE LEG WELDM T WITH PU MOUNTS 91578A501 4X 3 4 10UNC X 5 1 2 WEDGE ANCHOR W NUT WASHERS ALIF 430 008 XX 2X OFFSIDE LEG WELDM T ALIF 430 082 1X CHAIN CONNECTOR 94846A558 2X 1 1 8 12UNF JAM NUT GRD 5 Model 44030 Series Installation Operation Maintenance Page 17 ...

Page 18: ...0 4X 5 16 LOCK WASHER 91251A583 4X 5 16 18UNC X 1 SHCS SPC 2001 2X 1 8 STRAIGHT PUSH ON FITTING ALIF 430 084 1X CROSS RAIL CHAIN CONN 91259A640 1X 3 8 X 4 SHOULDER SCREW 90640A130 1X 5 16 18UNC NYLON LOCK NUT ALIF 430 018L X X 1X LH CROSS RAIL WELDM T SHOWN ALIF 430 018R X X 1X RH CROSS RAIL WELDM T OPP ALIF 430 054 XX 2X SAFETY LATCH WELDM T ALIF 430 071 XX 2X ANTI SWAY BRACKET 90640A130 1X 5 16 ...

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Page 20: ...Model 44030 Series Installation Operation Maintenance Page 20 ...

Page 21: ...IF 430 071 XX 2X ANTI SWAY BRCKT ALIF 412 026 2X ANTI SWAY RUB BLOCK 90126A031 4X 3 8 SAE FLAT WASHER 91102A031 4X 3 8 LOCK WASHER 91251A623 4X 3 8 16UNC X 7 8 SHCS MA IN SIDE 1X LEG WELDM T CROSS RAIL ASSY ALIF 430 085 2X SHORT CROSS RAIL CHAINS OR ALIF 430 086 2X LONG CROSS RAIL CHAINS 90640A130 1X 5 16 18UNC NYLON LOCK NUT ALIF 430 084 1X CROSS RAIL CHAIN CONN 91259A640 1X 3 8 X 4 SHOULDER SCRE...

Page 22: ...31 4X 3 8 LOCK WASHER 91251A623 4X 3 8 16UNC X 7 8 SHCS MAIN SIDE 1X LEG WELDM T CROSS RAIL ASSY ALIF 430 085 2X SHORT CROSS RAIL CHAINS OR ALIF 430 086 2X LONG CROSS RAIL CHAINS 90640A130 1X 5 16 18UNC NYLON LOCK NUT ALIF 430 084 1X CROSS RAIL CHAIN CONN 91259A640 1X 3 8 X 4 SHOULDER SCREW ALIF 430 076 1X SAFETY LATCH PIN 91259A626 1X 3 8 X 1 1 4 SHOULDER SCREW 90640A130 1X 5 16 18UNC NYLON LOCK ...

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