Model 4030
Installation, Operation and Maintenance
4
Rev. 5/22/2019
4030-IOM-A.doc
Receiving
The shipment should be thoroughly inspected as
soon as it is received. The signed bill of lading is
acknowledgement by the carrier of receipt in good
condition of shipment covered by our invoice.
If any of the goods called for on this bill of lading are
shorted or damaged, do not accept them until the
carrier makes a notation on the freight bill of the
shorted or damaged goods. Do this for your own
protection.
NOTIFY
Challenger Lifts
AT ONCE if any hidden
loss or damage is discovered after receipt.
IT IS DIFFICULT TO COLLECT FOR LOSS OR
DAMAGE AFTER YOU HAVE GIVEN THE CARRIER
A CLEAR RECEIPT.
File your claim with
Challenger Lifts
promptly.
Support your claim with copies of the bill of lading,
freight bill, and photographs, if available.
Fig 2 – Package Components
Component Packing List
ITEM #
PART #
QTY/LIFT
DESCRIPTION
1
9430-2000
1
POWER COLUMN ASSEMBLY
2
9430-1000
3
IDLER COLUMN ASSEMBLY
3
9430-4000
1 REAR
CROSSBEAM
4
9430-3000
1 FRONT
CROSSBEAM
5
9430-0306
2 RAMP
ASSEMBLY
6
7430-0367
2 FRONT
WHEEL
STOP
7
7430-0506
2 WHEEL
CHOCK
8
AB-100157
1 POWER
UNIT
9
9430-0308
1
POWER RUNWAY ASSEMBLY
10
8430-0334
1
IDLE RUNWAY ASSEMBLY
11
8430-0334
1
IDLE RUNWAY ASSEMBLY
I
NSTALLATION
S
AFETY
R
EQUIREMENTS FOR
I
NSTALLATION AND
S
ERVICE
Refer to ANSI/ALI ALIS (current edition)
I
MPORTANT
:
Always wear safety glasses while installing lift.
T
OOLS
(
MINIMUM REQUIRED
)
a. Tape measure, 50ft
b. Chalk
line
c. 4ft
level
d. 2 adjustable wrench to 1-5/8"
e. Standard open end wrenches 3/8”, 7/16”, 1/2",
9/16”, 5/8”, (2) 11/16”, 3/4", 15/16”, 1-5/16"
f.
3.5 hex key wrench
g. Box
knife
h. Thread locking compound non-permanent
i.
Thread tape sealant (for air line)
j. Needle
nose
pliers
k. Hammer drill with 3/4” diameter carbide tipped
bits
l. 2lb
hammer
m. Torque wrench: 110 foot-pounds minimum with 1
1/8” socket
n. 8 ft. Step ladder
o. Blocking – (4) 4x4x30”
p. Transit for leveling alignment lift
q. 1 Vice grip
L
AYOUT
1) Lay out the service bay according to the
architect’s plans or owners instructions
(see Fig
1
). Be certain that the proper conditions exist, see
page 3.
2) Unpack lift. Remove all packaging from Power
Runway (power runway has four cable sheaves
at rear end and two at front). Make sure the
cables are in the proper sheaves at both ends of
the runway,
Figs 3 & 4
.