Challenger Lifts 4030EAX Installation, Operation & Maintenance Manual Download Page 12

Model 4030  

Installation, Operation and Maintenance

 

12 

Rev. 5/22/2019 

4030-IOM-A.doc

 

L

IFTING A 

V

EHICLE

 

Drive vehicle onto lift. Set parking brake and/or use 
wheel chocks that are provided with lift.  

When the vehicle has reached the desired working 
height, release the power pack button, and lower 
the vehicle until the safety locks are engaged.  The 
vehicle should remain level when all locks are 
engaged.  If one side engages and the other 
continues to descend, stop lowering the vehicle, 
raise it several inches, and try again to engage 
locks. 

IMPORTANT, before walking under the lift insure 
that all locks are properly engaged. 

It is not safe to work under the vehicle unless all 
locks are engaged, and the vehicle is level. 

L

OWERING A VEHICLE

 

Insure that the area under the vehicle is clear of 
personnel and tools. 

Raise the vehicle until locks are free. 

Disengage the locks by depressing the palm 
button and holding it. 

Lower the vehicle by depressing the lowering valve 
handle. Watch lift to insure that the lift is lowering 
evenly. If not, raise lift and check all locks to insure 
they are disengaged before trying to lower lift 
again. 

Continue to lower the vehicle until the crossbeams 
stop against the base plate. It is important to fully 
lower the lift to release hydraulic pressure on the 
system. 

L

OSS OF POWER

 

If for any reason, the lift will not raise off the locks 
or the locks will not retract, consult factory 
authorized personnel. 

DO NOT OVERRIDE ANY SAFETY FEATURE IN 
AN ATTEMPT TO LOWER THE LIFT. 

J

ACK NO GO ZONE

 

DO NOT PLACE ROLLING JACKS WITHIN 50 
INCHES FROM THE CENTER OF THE RUNWAY.  

M

AINTENANCE

 

To avoid personal injury, permit only qualified 
personnel to perform maintenance on this 
equipment.  Maintenance personnel should follow 
lockout/tag out instructions per ANSI Z244.1.   

The following maintenance points are suggested 
as the basis of a routine maintenance program.  
The actual maintenance program should be 
tailored to the installation. See ANSI/ALI ALOIM 
booklet for periodic inspection checklist and 
maintenance log sheet. 

  If lift stops short of full rise or chatters, check fluid 

level. 

  Replace all Safety, Warning or Caution Labels if 

missing or damaged. (

See Installation 

instructions page 3.

Daily 

  Keep lift components clean.  

To keep alignment 

lifts with rear slip plates working properly use 
compressed air to blow out any debris from 
the bearing area.

 

  Check for loose or broken parts. 

  Check hydraulic system for fluid leaks. 

  Check lock release activation.  

Weekly 

  Check cables and sheaves for wear or damage. 

Replace as required with genuine Challenger 
Lifts parts. 

  Inspect lock mechanism for proper function. 

Monthly 

  Torque concrete anchor bolts to 110 ft-lbs. 

  Clean and inspect cables and sheaves for wear 

or damage.  Lubricate cables with oil and 
sheaves with grease. 

  Visually inspect concrete floor for cracks and/or 

spalls within 12” of base plate 

 

IMPORTANT!  Failure to keep lift free of 
corrosive agents and solvents will lead to 
reduced service life, which could result in 
property damage and/or personal injury. 

 

If any problems are encountered, contact 
your local service representative.

 

 

 

Summary of Contents for 4030EAX

Page 1: ...unted Lift Model 4030 30 000 lb Capacity 2311 South Park Rd Louisville Kentucky 40219 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502 587 1933...

Page 2: ...19 5 256 292 Lifting Capacity Hydraulic Pressure at Cap 30 000 lbs 2190 psi Air Supply Required 90 120 psi Clean Dry Motor 3HP Voltage Single Phase Std 230v Rise Time 126 Seconds approximate Min Recom...

Page 3: ...ed mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of...

Page 4: ...06 2 RAMP ASSEMBLY 6 7430 0367 2 FRONT WHEEL STOP 7 7430 0506 2 WHEEL CHOCK 8 AB 100157 1 POWER UNIT 9 9430 0308 1 POWER RUNWAY ASSEMBLY 10 8430 0334 1 IDLE RUNWAY ASSEMBLY 11 8430 0334 1 IDLE RUNWAY...

Page 5: ...les 3 and 4 should be extending out from the rear of the power runway and cables 1 and 2 from the front of the power runway Fig 5 4 Position the front and rear cross beams Fig 5 5 Feed Cable 3 through...

Page 6: ...Model 4030 Installation Operation and Maintenance 6 Rev 5 22 2019 4030 IOM A doc Fig 6 Cross Rail Assembly...

Page 7: ...1 4 SIDE TO SIDE TO BE IDENTICAL Fig 7 Final Runway Positioning 9 Center cross beam bolts with slots in runway and tighten Be careful not to move runways 10 Bolt the runways as shown in Figure I Repe...

Page 8: ...flat washer one load nut and one jam nut See Item s 21 22 23 on page 15 Pull the cables on until the tension of the cables overpowers the springs on the cross beam disengages the locks The Slack devi...

Page 9: ...mn top plate For alignment style runways use a transit for leveling runways placing the target in the center of the turn plate with lift lowered into locks adjusting the lock ladders as needed Refer t...

Page 10: ...ch column COLUMN DECAL PLACEMENT 39 Center the decal on the front drivers side column and rear passenger side column 40 Apply decal 4 from top of columns Fig 13 Fig 13 Decal Placement ALIGNMENT RUNWAY...

Page 11: ...the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance with...

Page 12: ...NY SAFETY FEATURE IN AN ATTEMPT TO LOWER THE LIFT JACK NO GO ZONE DO NOT PLACE ROLLING JACKS WITHIN 50 INCHES FROM THE CENTER OF THE RUNWAY MAINTENANCE To avoid personal injury permit only qualified p...

Page 13: ...Model 4030 Installation Operation and Maintenance 13 Rev 5 22 2019 4030 IOM A doc Parts Breakdown Fig A General Layout...

Page 14: ...8 15 9430 0306 2 RAMP ASSY 16 7430 0367 2 FRONT STOP 17 9600K223 2 GROMMET FITS 1 3 4 HOLE 18 AB 100157 1 POWER UNIT 19 8430 0322 4 LOCK LADDER 20 94895A842 8 7 8 9 ZC YW CHROME PLT STEEL HEX NUT GR8...

Page 15: ...X 1032 0007 CABLE 2 5 8 XFX XAX 3 1032 0006 1 CABLE 3 5 8 4 1032 0005 1 CABLE 4 5 8 5 94895A858 4 1 1 8 12 HEX NUT ZC GR 8 6 93839A585 4 1 1 8 12 THIN HEX NUT ZC GR 8 7 98023A039 4 1 1 8 ID WASHER ZC...

Page 16: ...D CONNECTOR CABLE RETAINER 9 91257A573 4 1 4 28 2 75 LENGTH CAP SCREW 10 7430 0424 1 CABLE CONNECTOR 9430 0308 1 MAIN ALIG TRACK ASSY 11 7430 0459 1 ANTI ROTATING BAR 12 91257A571 2 1 4 28 4 0 LENGTH...

Page 17: ...Model 4030 Installation Operation and Maintenance 17 Rev 5 22 2019 4030 IOM A doc PARTS BREAKDOWN continued Fig D Cross Beam...

Page 18: ...AA508 9 4 BEARING 16 91259A626 4 5 16 18 1 25 LENGTH SHOULDER SCREW 17 90126A031 8 3 8 SCREW SIZE ZC PLT WASHER 18 92979A118 16 1 4 20 3 4 HEX CAP SCREW GR 5 19 7430 3003 4 CROSS RAIL COVER 20 1004 0...

Page 19: ...6 1 1 4 MNPT X MALE PNEUMATIC HOSE PLUG 8 SPL 6002 1 1 4 MNPT X 3 8 90 DEGREE PUSH ON FITTING 9 PT23003BK 63FT 5 32 DIA PLASTIC AIR LINE 10 SPL 2501 1 1 8 MNPT X 5 32 90 DEGREE PUSH ON FITTING 11 5078...

Page 20: ...Model 4030 Installation Operation and Maintenance 20 Rev 5 22 2019 4030 IOM A doc NOTES...

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