Challenge SPARTAN 150 M Technical Service And Parts Manual Download Page 1 | Manualshive

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Challenge Spartan 150M

15.75" Manual Heavy-

Duty Paper Cutter

Instruction Manual

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Summary of Contents for SPARTAN 150 M

Page 1: ...Challenge Spartan 150M 15 75 Manual Heavy Duty Paper Cutter Instruction Manual...

Page 2: ...AN 150 M DIGITAL LEVER PAPER CUTTER Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores MI 49441 www challengemachinery com Serial Numbers 041001 Up TECHNICAL S...

Page 3: ...e precautions are not read and followed FOR PARTS AND SERVICE contact the Authorized Challenge Dealer from whom you purchased your machine Use the illustrations and parts lists at the back of this man...

Page 4: ...Adjustment 14 3 4 5 Backgauge Gib Adjustments 16 3 4 6 Leadscrew Collars 16 3 4 7 Line Light Adjustment 17 3 4 8 Backgauge Encoder Belt Adjustment 18 3 5 Hood and Knife Latch Adjustments 19 3 5 1 Kni...

Page 5: ...rly grounded Be sure there is sufficient power to operate the cutter properly Observe all caution plates mounted on this cutter Keep foreign objects off table and away from cutter blade BE EXTREMELY C...

Page 6: ...from the machine it should be replaced HAZARDOUS AREA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your prote...

Page 7: ...das en esta guillotina No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento puede...

Page 8: ...ery Company provides parts with the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and or manufactured by Challenge The Challenge Mac...

Page 9: ...ease wear to components Hardware Remove top cover to check all nuts and bolts for tightness Loose hardware is the cause of most component wear and in the electrical area could cause short circuits and...

Page 10: ...g around safety warning labels Use limited amounts of cleaners in those areas 3 3 Lubrication 3 3 1 Clamp Move the knife and clamp down Disconnect the power cord and remove clamp handle cutting lever...

Page 11: ...ff and must be lubricated more frequently grease tends to collect paper dust and must be cleaned off periodically Figure 5 3 4 Adjustments Some of the following tests require the machine to be operati...

Page 12: ...r cut to see if any of the paper will trim off Figure 6 Run two checks one starting on the left and moving to the right the other moving from the right to the left If paper is trimmed in either sequen...

Page 13: ...ut Then move the backgauge up to 5 00 and make another cut 3 Take a sheet from the center of each lift and compare them to each other The cutter will always space accurately between cuts in this case...

Page 14: ...ng will be false Bring the backgauge to the front to reset the display and make another test Repeat adjustment procedure if necessary 3 4 3 Knife Bar Gib Adjustments 1 Make sure the knife is in up pos...

Page 15: ...justment First check to make sure the knife is all the way up in knife bar by looking through the viewing holes in the knife bar Figure 11 If it is not all the way up loosen the knife screws and use k...

Page 16: ...ove the clamp handle cutting lever handle and top cover 5 Slightly loosen the knife screws keeping them somewhat snug 6 Adjust the knife leveling screw Figure 13 that corresponds with the side of the...

Page 17: ...e hand crank will not moved when released from any position Do not over tighten the screws Lock in position with jam nuts 5 Run the backgauge back and forth the length of the table and check for any b...

Page 18: ...screws 5 Check to make sure the hand crank turns freely with no play 6 Lay the machine flat 3 4 7 Line Light Adjustment The line light can be adjusted if necessary as follows 1 Lower the clamp to the...

Page 19: ...sure the backgauge display reads accurately 1 Disconnect the power 2 Place machine on a flat level surface on it s left side 3 Inspect the encoder bracket and mounting screws Figure 17 Make sure the b...

Page 20: ...the screws that mount the hood to the machine base Figure 18 Figure 18 3 When the knife is in its furthest up position the knife latch should be engaged with the knife keeper The knife should not be a...

Page 21: ...ood and Knife Latch Adjustments on page 19 6 Install new knife latch apply semi permanent thread lock to threads of mounting screw and knife latch spring The knife latch mounting screw should be tight...

Page 22: ...ight circuit board 5 Backgauge display is inaccurate a Backgauge accuracy needs adjustment b Encoder malfunction c Faulty display circuit board a See Section 3 4 2 Backgauge Accuracy Adjustment page 1...

Page 23: ...4 0 Parts Lists 22 4 0 Parts Lists 4 1 Main Assembly Backgauge Bracket 61000 Sht 1...

Page 24: ...A 10081 4 SPLIT COLLAR 2 9 A 11074 FOOT RUBBER 4 10 H 6424 6 NUT 3 8 16 HEX JAM 2 11 H 6890 608 SCREW 3 8 16 X 1 NYLON SOC SET 2 12 H 6910 506 SCREW 5 16 18 X 3 4 BUTTON HEAD CAP 1 13 H 6918 406 SCRE...

Page 25: ...4 0 Parts Lists 24 4 2 Main Assembly Clamp 61000 Sht 2...

Page 26: ...ANDLE MACHINED 1 8 61066 CLAMP NUT 1 9 20075 10 SHIM 1 10 61065 313032 SHLD SCR SHORTENING SHIM 5 16 4 11 H 5246 416 DOWEL PIN 1 4 X 2 HD GD 2 12 H 5254 502 SCREW 5 16 X 1 4 SHSS 2 13 H 5254 503 SCREW...

Page 27: ...4 0 Parts Lists 26 4 3 Main Assembly Knife Drive 61000 Sht 3...

Page 28: ...18 H 6417 4 NUT 1 4 20 HEX 2 19 H 6424 6 NUT 3 8 16 HEX JAM 4 20 H 6442 6 NUT 3 8 16 NYLOC 1 21 H 6910 403 SCREW 1 4 20 X 3 8 BUTTON HEAD CAP 6 22 H 6910 404 SCREW 1 4 20 X 1 2 BUTTON HEAD CAP 2 23 H...

Page 29: ...4 0 Parts Lists 28 4 4 Main Assembly Backgauge 61000 Sht 4...

Page 30: ...COVER 1 4 H 6423 4 NUT 1 4 20 HEX KEP 2 5 H 6910 404SS SCREW 1 4 20 X 1 2 BUT HEAD CAP STAINLESS 2 6 H 6918 606 SCREW 3 8 16 X 3 4 SOCKET HEAD CAP 2 7 H 6918 608 SCREW 3 8 16 X 1 SOCKET HEAD CAP 1 8 H...

Page 31: ...escription Qty 1 61049 ARCH COVER 1 2 H 6910 404SS SCREW 1 4 20 X 1 2 BUT HEAD CAP STAINLESS 4 3 S 1076 2 CHALLENGE LABEL 1 4 S 1781 119 LABEL FRONT PANEL 1 5 S 1781 126 LABEL DIGITAL DISPLAY 1 6 S 17...

Page 32: ...STIFFENER 1 6 61074 MAGNET BLOCK ASSEMBLY 1 7 61075 TORSION SPRING 1 8 E 1152 99 STANDOFF 1 9 H 21S 125 0500 ROLL PIN 1 8 X 1 2 1 10 H 6442 10 NUT 10 24 NYLOC 1 11 H 6910 102408 SCREW 10 24 X 1 BUTTON...

Page 33: ...4 0 Parts Lists 32 4 7 Main Assembly Electrical 61000 Sht 7...

Page 34: ...E 3065 PCB SMT ASM COUNTER 1 6 EE 3126 BOARD 1 7 EE 3131 WIRE ASSEMBLY DISPLAY 1 8 EE 2899 2 ENCODER CABLE ASSEMBLY 1 9 EE 3131 1 PRESET CABLE ASSEMBLY 1 10 H 6423 N8 NUT 8 32 HEX KEP 1 11 H 6910 8320...

Page 35: ...4 0 Parts Lists 34 4 8 Main Assembly Encoder Mount 61000 Sht 8...

Page 36: ...EP 1 10 H 6913 102404 SCREW 10 24 X 1 2 HEX HEAD CAP 1 11 H 6918 44003 SCREW 4 40 X 3 8 SOCKET HEAD CAP 1 12 H 6918 63203 SCREW 6 32 X 3 8 SOCKET HEAD CAP 2 13 H 6918 63204 SCREW 6 32 X 1 2 SOCKET HEA...

Page 37: ...SHAFT MOUNTING BRACKET 1 5 E 2626 2 TERMINAL STRIP 2P 1 6 H 6423 6 NUT 6 32 HEX KEP 2 7 H 6424 4 NUT 1 4 20 HEX JAM 2 8 H 6918 404 SCREW 1 4 20 X 1 2 SOCKET HEAD CAP 2 9 H 6918 63205 SCREW 6 32 X 5 8...

Page 38: ...4 0 Parts Lists 37 4 10 Backgauge Assembly 60203...

Page 39: ...4 0 Parts Lists 38 4 11 Interconnection Diagram E 3130 Rev A...

Page 40: ...4 0 Parts Lists 39 4 12 Label Electrical S 1781 134 Rev A 4 13 Label Caution S 1781 119 Rev A...

Page 41: ...4 0 Parts Lists 40 4 14 Optional Floor Stand Assembly 61070 Rev A Item Part No Description Qty 1 61067 STAND 1 2 40016 6 MOUNT VIBRATION 4 3 H 6910 408 SCREW 1 4 20 X 1 BUTTON HEAD CAP 2...

Page 42: ...tch Replacement Kit K 61074 Rev A See instructions in Section 3 5 1 Knife Latch Replacement on page 20 Item Part No Description Qty 1 61039 KNIFE BAR KEEPER 1 2 61042 KNIFE LATCH 1 3 61071 TORSION SPR...

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