Summary of Contents for MSCM

Page 1: ...Challenge Manual Single Cornering Machine Instruction Manual...

Page 2: ...ation to any Challenge product is not authorized by The Challenge Machinery Company The availability of these manuals is solely for the purpose of providing reference information for the products This...

Page 3: ...SINGLE CORNERING MACHINE Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores MI 49441 6081 USA www ChallengeMachinery com Serial Numbers 2167A Up INSTRUCTION A...

Page 4: ...ver of this manual Also fill out the warranty card accompanying this manual and return it DIRECTLY TO CHALLENGE If you bought a used machine it is important to have the following information on record...

Page 5: ...s 17 8 0 Appendix A Maintenance Guide 18 8 1 Mechanical System 19 8 1 1 Knife Return Springs 19 8 1 2 Dovetail Gib 19 8 1 3 Hydraulic System SCM only 20 8 1 4 Hydraulic Fluid Check 20 8 1 5 Replacing...

Page 6: ...contact your Authorized Challenge Dealer Failure to understand the operating instructions may result in personal injury Only trained and authorized individuals should operate this machine Disconnect...

Page 7: ...this symbol If this label is lost from the machine it should be replaced SINGLE PERSON OPERATION Do not operate with more than one person CUT CRUSH HAZARD Keep hands from under plunger and knife while...

Page 8: ...r CMC 431M Manual Single Cornering Machine 1 Each machine includes the following tool kit items 8315 Knife Hold Down Block 1 6751 Holder Plunger 1 6751 1 Clamp Holder MSCM MSCM only 1 W 171 1 8 hex wr...

Page 9: ...3 0 Packing List 7...

Page 10: ...um Pile Height 4 10 cm Table Depth 24 61 cm Table Width 20 51 cm Table Height 35 89 cm Overall Height 51 130 cm Footprint 20 X 24 51 X 61 cm Net Weight SCM Shipping Weight SCM Net Weight MSCM Shipping...

Page 11: ...Knives and Dies Size Knife Number Die Number 1 8 3 2 mm 6721 2 6722 2 1 4 6 3 mm 6721 4 6722 4 3 8 9 5 mm 6721 6 6722 6 1 2 12 7 mm 6721 8 6722 8 5 8 15 9 mm 6721 10 6722 10 Straight Diagonal 6761 676...

Page 12: ...he machine off the skid The machine weighs over 250 lbs Note that the installation location must have a 115 VAC wall outlet nearby 6 3 Leveling Once positioned level the machine to the floor by turnin...

Page 13: ...7 0 User s Guide 11 7 0 User s Guide 7 1 SCM MSCM Diagrams Figure 4 SCM Components...

Page 14: ...7 0 User s Guide 12 Figure 5 MSCM Components...

Page 15: ...he stock using the jogging aid Jog the stock against the side gauge to line it up Push and jog it against the back gauge Keep hands away from the knife and plunger Always use the jogging aid while cut...

Page 16: ...he hold down block as shown in the following figure Figure 6 Knife Hold Down Block 2 Switch off the machine and disconnect power from the machine See Power Lockout Procedure on page 4 3 Open the top c...

Page 17: ...y tighten the knife mounting screw 12 Place the die on its mounting surface on the table and reinstall its mounting screws 13 Place a piece of tissue paper between the knife and the die to ensure prop...

Page 18: ...7 4 Side and Back Gauge Adjustment for side gauge adjustment instructions Figure 10 Maximum Recommended Cut 7 7 Lubrication Proper lubrication is critical to prevent excessive wear to the machine Disc...

Page 19: ...ed dies should be purchased through an authorized Challenge dealer in order to insure proper sharpening Exercise care when handling and changing knives Firm placement of paper against side and back ga...

Page 20: ...enge Machinery Company provides parts with the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and or manufactured at Challenge The Ch...

Page 21: ...he machine and disconnect power SCM only 2 Open the top cover 3 Loosen the top jam nut on the end of the knife return rod 4 Turn the lower jam nut clockwise to increase the compression on the spring s...

Page 22: ...d down block SCM only 13 Depress the foot pedal and remove the knife hold down block MSCM only Disconnect main power See Section 2 2 Power Lockout Procedure 14 Switch off the machine and disconnect po...

Page 23: ...smission fluid will damage power unit 6 Screw the filler cap back into the reservoir and replace the front cover 8 1 5 Replacing Hydraulic Fluid The hydraulic fluid should be replaced annually Do not...

Page 24: ...l 8 2 Electrical System SCM only 8 2 1 Fuse Check and Replacement If the machine is plugged in but the hydraulics will not turn start a fuse may be blown The fuse should be checked first To check and...

Page 25: ...9 0 Appendix B Parts List 23 9 0 Appendix B Parts List 9 1 Mechanical 9 1 1 A 8300 2 Main Assembly Knife Head...

Page 26: ...424 4 NUT 1 4 20 HEX JAM 3 17 H 6909 406 SCREW 1 4 20 X 3 4 FLAT HEAD CAP 1 18 H 6918 403 SCREW 1 4 20 X 3 8 SOCKET HEAD CAP 3 19 H 6918 406 SCREW 1 4 20 X 3 4 SOCKET HEAD CAP 2 20 H 6910 410 SCREW 1...

Page 27: ...9 0 Appendix B Parts List 25 9 1 2 A 8300 2 Main Assembly Knife Head Rear...

Page 28: ...E LIGHT BULB 1 10 E 933 2 75 WATT LIGHT BULB MED BASE 1 11 EE 3044 CABLE ASM TABLE LIGHT 1 12 H 233 ADAPTER PIPE TO O RING 1 13 H 230 10 ELBOW ORING TO TUBE 1 14 H 344 1 CYLINDER ASM SCM 1 15 H 6417 5...

Page 29: ...9 0 Appendix B Parts List 27 9 1 3 A 8300 2 Main Assembly Underside...

Page 30: ...8300 2 Main Assembly Underside Parts List Item Part No Description Qty 1 6743 SPACER DCM 1 2 H 6424 10 NUT 5 8 11 HEX JAM 1 3 H 6918 102404 SCREW 10 24 X 1 2 SOCKET HEAD CAP 2 4 H 7324 10 WASHER 10 IN...

Page 31: ...9 0 Appendix B Parts List 29 9 1 4 A 8300 2 Main Assembly Hood...

Page 32: ...SCM 1 2 8307 HINGE MPS CONSOLE 1 3 A 8302 COVER ASSEMBLY 1 4 A 7545 CORK STRIP 2 5 H 6423 4 NUT 1 4 20 HEX KEP 4 6 H 6910 404 SCREW 1 4 20 X 1 2 BUTTON HEAD CAP 4 7 H 6918 404 SCREW 1 4 20 X 1 2 SOCKE...

Page 33: ...9 0 Appendix B Parts List 31 9 1 5 A 8300 2 Main Assembly Base...

Page 34: ...3046 CABLE ASM SWITCH FUSE HOLDER 1 20 EE 3047 FOOT SWITCH ASSEMBLY 1 21 EE 3048 FUSE HOLDER ASM 1 22 EE 3049 CABLE ASM HYDRAULIC MOTOR 1 23 EE 2769 6 CABLE ASM SOLENOID PLUG 1 24 H 6423 10 NUT 10 24...

Page 35: ...9 0 Appendix B Parts List 33 9 1 6 A 8300 2 Main Assembly MSCM...

Page 36: ...BLY 1 13 H 5254 1212 SCREW 3 4 X 1 1 2 SHSS 1 14 H 6417 6 NUT 3 8 16 HEX 4 15 H 6423 10 NUT 10 24 HEX KEP 2 16 H 6424 6 NUT 3 8 16 HEX JAM 2 17 H 6428 7 NUT 7 16 20 HEX JAM 2 18 H 6910 102403 SCREW 10...

Page 37: ...v B Item Part No Description Qty 1 E 1069 13 120V COIL 1 2 H 270 PLUG NPT 1 3 H 200 5 SOLENOID VALVE 1 4 H 242 10 HOSE ASSEMBLY HYDRAULIC 1 5 H 254 5 ELBOW NPT TO TUBE 1 6 H 372 5 HYDRAULIC POWER UNIT...

Page 38: ...9 0 Appendix B Parts List 36 9 2 Electrical 9 2 1 E 3042 Basic Machine Schematic E 1075 15SB...

Page 39: ...9 0 Appendix B Parts List 37 9 2 2 E 3042 Interconnection Diagram...

Page 40: ...Dovetail gib improperly adjusted The machine will not switch on Power cord disconnected Fuse blown Defective power switch Loose wire connection The machine switches on but the lamp is out Bulb is burn...

Page 41: ...2003 2009 by The Challenge Machinery Company All rights reserved Printed in the USA F 329 B MAR 2003...

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