Challenge MS-10B, Instruction Manual

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1.0 Introduction
3
TABLE OF CONTENTS
1.0 Introduction .......................................................................................................................................2
2.0 Safety ................................................................................................................................................4
2.1 Precautions ...................................................................................................................................4
2.2 Power Lockout Procedure ............................................................................................................4
2.3 Warning Label Definitions.............................................................................................................5
3.0 Specifications ....................................................................................................................................6
4.0 Packing List.......................................................................................................................................7
5.0 Options ..............................................................................................................................................8
5.1 Drill Head Configurations..............................................................................................................9
6.0 Installation Guide ............................................................................................................................11
6.1 Uncrating the Paper Drill.............................................................................................................11
6.2 Power Hook Up...........................................................................................................................11
6.2.1 Three Phase Hook-Up.........................................................................................................12
6.3 Controls.......................................................................................................................................13
6.4 Vertical Speed ............................................................................................................................13
6.5 Assembly ....................................................................................................................................13
6.5.1 Drill Blocks...........................................................................................................................14
6.5.2 Mounting Drill Heads ...........................................................................................................14
6.5.3 Mounting the Side Guide.....................................................................................................16
6.5.4 Installing/Removing the Hollow Drills ..................................................................................17
7.0 Operation ........................................................................................................................................18
7.1 STARTING THE MACHINE........................................................................................................18
7.2 OPERATING THE DRILL ...........................................................................................................18
7.3 ADJUSTING THE VERTICAL STROKE.....................................................................................18
7.4 POSITIONING THE DRILL HEADS ...........................................................................................19
7.5 POSITIONING THE BACKGAUGE ............................................................................................19
7.6 EMPTYING THE DRILL CHIP BIN .............................................................................................19
7.7 TOOL STORAGE .......................................................................................................................19
7.8 DRILLING TIPS ..........................................................................................................................19
7.9 Routine Maintenance..................................................................................................................21
8.0 Accessories.....................................................................................................................................22
8.1 Genuine Challenge Hollow Drills ................................................................................................22
8.2 Drill Ease ....................................................................................................................................22
8.3 Challenge Drilling Blocks ............................................................................................................22
8.4 Hollow Drill Hand Sharpener ......................................................................................................23
8.5 Handy - Sharp - Hollow Drill Sharpener ....................................................................................24
8.6 Two Hand Push Button Control ..................................................................................................25
8.7 Extension Side Tables ................................................................................................................25
8.8 Wheeled Dolly.............................................................................................................................25
8.9 Cornermatic Round Cornering Attachment ................................................................................25
8.10 Fiber Cutting Blocks..................................................................................................................26
8.11 Plastic Drilling Blocks................................................................................................................26
8.12 Automatic Trip Side Guide........................................................................................................26
8.13 Extra Side Guide Stops ............................................................................................................26
8.14 Fixed Side Guide ......................................................................................................................26
8.15 Fixed Side Guide Gages...........................................................................................................26
8.16 Chip Chute Extension ...............................................................................................................26
8.17 Drill Head Grease .....................................................................................................................26
8.18 Rykon 100 Hydraulic Oil ...........................................................................................................27
8.19 Large Hole Hollow Drill bits.......................................................................................................27