Challenge EH-3C Operation Manual Download Page 13

2-1

F.352-KO/EH-3C DRILL/AUG 03

2.0 OPERATION

2.0 OPERATION

2.1 STARTING THE MACHINE

The power for this machine is supplied by two motors;
one is for the hydraulic power pack, the other is for the
spindle.  They are both started and stopped simulta-
neously by a single set of start-stop buttons located on
the stand under the table (fig. 1-1).  Be sure both mo-
tors are operating before trying to drill paper.

2.2 OPERATING THE DRILL

Pressing down on the foot switch activates the hydraulic
unit which brings the drill heads (and drills) down to
the table.  When the drills reach the bottom of their
stroke, they will automatically return the “up” position.
(Note: The vertical stroke of the drills must be set be-
fore drilling to provide the proper drill depth.  See sec-
tion 2.3 for adjustment procedures).  The pedal must
be released and depressed again before drilling the
next set of holes, assuring full control and allowing no
repeat stroke.  By releasing the pedal, the operator
can stop the drills in their downward stroke at any time
allowing them to return to their normal position, thus
preventing costly errors.

  NEVER REST YOUR FOOT

ON THE TREADLE WITHOUT INTENDING TO
BRING DOWN THE DRILLS!

2.3 ADJUSTING THE VERTICAL STROKE

The vertical stroke of the machine determines the exact
depth the drills will reach at the bottom of their stroke.
Whenever installing a new set of drills, the vertical stroke
must be adjusted before drilling.

The two outside heads are provided with independent
height adjustment while the center head works from the
center overall adjusting screw.  This is necessary be-
cause of the variance in length of the drills.  Start by
adjusting the center head to its highest point.  This is
accomplished by turning the drill depth adjustment
screw (fig. 1-1) counterclockwise until it stops turning.
Then adjust the side heads all the way up by turning
the knurled ring on the heads clockwise (use the pro-
vided drill drift in the holes if necessary).  Now, with
the new drills in the place, put two or three sheets of
paper under the heads.  The center spindle should then
be adjusted so that the center drill just cuts through
the paper.  Too deep will cause a ragged hole in the

bottom sheets as well as a shorter drill life from drilling
into the cutting block.  After the center drill is adjusted,
each outside spindle can be adjusted.  Turn counter-
clockwise to lower and clockwise to raise.  No locking
is necessary.  Once all three drills are set, drill through
a full lift of paper.  A final adjustment of the drill depth
adjusting screw may be necessary to obtain the best
results.

2.4 SETTING THE DISTANCE BETWEEN
DRILL HEADS

This machine incorporates three drilling heads operat-
ing on three belt-driven spindles.  The center head is
stationary while the two outside heads have a lateral
adjustment of 1

3

/

4

” each.

This provides an adjustment range of 2

3

/

4

” to 4

1

/

2

” (7

cm to 11 cm) between the center drill and either of the
outside drills, or a range of  5

1

/

2

” to 9” (14 cm to 23 cm)

between the two outside drills.

The lateral adjustment is accomplished by loosening
the clamp knob (a black, plastic hand knob) located at
the rear of each outside head, and then turning the 4-
lobed, black knob located at the outside of each head.
This moves the heads along a shaft. A scale and pointer
located at the front of the heads gives a reading in
inches and millimeters of the center line relationship to
the center head.  When a setting is made, make cer-
tain that the clamp knob is tightened again.

Any combination of three heads can be used, that is
one, two, or three holes may be drilled if desired.  It is
recommended, however that no more than two half inch
hollow drills be used at the same time.

2.5 SETTING THE BACKGAUGE
POSITION

The backgauge position is adjusted by first loosening
the two thumb screws under the table.  This will allow
the backgauge to move freely.  Then use the two scales
on the top of the table to set the backgauge to the de-
sired position.  The scales read in inches and millime-
ters and will give the distance from the edge of the
sheet to the center of the holes.  Be sure the 1” (2.5
cm) square pieces mounted to the backgauge are
aligned on top of the scales to provide the proper read-
ing (fig. 1-1).  Tighten the thumbscrews when finished.

CAUTION:  Always wear safety glasses
when operating this machine.

Summary of Contents for EH-3C

Page 1: ...Machinery Company 6125 Norton Center Drive Norton Shores MI 49441 6081 USA ChallengeMachinery com F 352 KO August 2003 Serial Numbers 995774 Up MODEL EH 3C PAPER DRILLING MACHINE Sold and Serviced by OPERATION MANUAL ...

Page 2: ...his manual to identify the correct parts needed Always give the SERIAL NUMBER and MODEL of your machine to insure that the correct parts are sent as soon as possible Take a few minutes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space provided on the front cover of this manual Also be sure to fill out the warranty card accompanying this manual and return itDIRECT TO CHALLENGE If you boug...

Page 3: ...RTICAL STROKE 2 1 2 4 SETTING THE DISTANCE BETWEEN DRILL HEADS 2 1 2 5 SETTING THE BACKGAUGE POSITION 2 1 2 6 USING THE SIDE GUIDE 2 2 2 7 ADJUSTING THE STROKE SPEED 2 2 2 8 REMOVING THE CUTTING BLOCKS 2 2 2 9 REMOVING DRILLS FROM THE SPINDLE 2 2 2 10 DRILLING TIPS 2 3 3 0ACCESSORIES 3 1 3 1 GENUINE CHALLENGE HOLLOW DRILLS 3 1 3 2 CHALLENGE DRILL EASE LUBRICANT STICK 3 1 3 3 CHALLENGE DRILLING BLO...

Page 4: ...F 352 KO EH 3C DRILL AUG 03 iv NOTES ...

Page 5: ...ling and changing the drills Severe lacerations or dismember ment could result from careless handling procedure KEEP THE FLOOR around the machine free of trim debris oil and grease When replacing hydraulic parts loosen the connections slowly to release pressure Never loosen connections with the machine running If the machine sounds or operates abnormally turn it off and consult the Trouble Shootin...

Page 6: ...on Disconnectpowerbeforeremovingcover Replacecover before operation Disconnectpowerbeforeremovingcover Replacecover before operation Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protection Re place all guards do not operate with any guards re moved WARNING LABEL DEFINITIONS ...

Page 7: ...onal 0 to 41 2 0 to 11cm Side guide Adjustment Range 0 to 14 0 to 37 cm Vertical Adjustment of Individual Heads 1 4 6mm Dimensions Table Size 191 2 x 311 2 50 cm x 80 cm Table Height 37 94 cm Overall Height 591 4 151 cm Floor Space Needed 36 x 411 2 91 cm x 105 cm Net Weight Approximate 525 lbs 236 kg Shipping Weight Approximate 570 lbs 257 kg Electrical 208 230 Volts 18 Amps 1 Phase 50 60 Hz AC S...

Page 8: ...1 CD 4 2 1 2 Hollow Drills 1 4 Diameter 3 CD 5 2 1 2 Hollow Drills 5 16 Diameter 3 K 85 Drift Hole Cover 3 A 4950 2 Hand Drill Sharpener Chip Remover 1 4688 Lubrication Stick 1 4687 Drill Drift 1 W 141 1 8 Allen Wrench 1 W 130 3 16 Allen Wrench 1 W 137 5 32 Allen Wrench 1 5841 018 Shim 3 5841 1 035 Shim 3 Drill Blocks Drill Sharpener Drift Hole Covers Allen Wrenches Shims Lubrication Stick Drill D...

Page 9: ... to figure 1 1 on this page as well as the parts lists and drawings in the back of this manual for part identification and orientation if necessary All guards and instruction plates are installed for your safety and information and must remain on the ma chine as shipped from the factory ...

Page 10: ...gainst the packing list Also examine for any physical signs of damage incurred during shipping The machine is inspected before and after it is crated at our plant The responsibility for filing a claim against the carrier for damages incurred during shipment rests with the re ceiver of goods FOB our factory Clean all parts with a commercial cleaning solvent be fore installing or using the machine 1...

Page 11: ...rked on the reservoir Recommended oils are found in the maintenance section of this manual section 4 5 1 1 5 HOOKING UP THE POWER LINE The EH 3C is factory wired for 208 230 Volt 1 phase 50 60 hz operation It is the customer s responsibility to wire the machine for the rated voltage using a 30 Amp circuit minimum The recommended circuit over load protection device should be 20 Amps The recom mende...

Page 12: ...F 352 KO EH 3C DRILL AUG 03 1 4 1 0 INSTALLATION SETUP NOTES ...

Page 13: ...r spindle should then be adjusted so that the center drill just cuts through the paper Too deep will cause a ragged hole in the bottom sheets as well as a shorter drill life from drilling into the cutting block After the center drill is adjusted each outside spindle can be adjusted Turn counter clockwise to lower and clockwise to raise No locking is necessary Once all three drills are set drill th...

Page 14: ...s and the speed should be set to a point where the best results are obtained This adjustment is made by turning the adjustable valve located on the right side of the drilling machine stand counterclockwise to reduce speed and clockwise to increase speed fig 2 2 fig 2 1 fig 2 2 2 8 REMOVING THE CUTTING BLOCKS Each cutting block is removed by inserting your fin gers in the hole provided in the frame...

Page 15: ...age of the chips and helps avoid overheating of the drills Use readily available stick lubricants for this purpose Hold the end of the stick against the side of the rotating drill Be sure to touch the cutting edge with the lubricant also Wipe off excess oil before drilling CARE MUST ALWAYS BE TAKEN WHEN HANDLING DRILLS Keep Spindle Clean Clean out the drill spindle frequently This will prevent any...

Page 16: ...F 352 KO EH 3C DRILL AUG 03 2 4 2 0 OPERATION NOTES ...

Page 17: ... 5 32 x 11 8 4 x 29 mm CD 52 3 16 x 15 8 4 8 x 41 mm CD 3 7 32 x 2 5 6 x 51 mm CD 72 1 4 x 2 6 3 x 51 mm CD 4 1 4 x 21 2 6 3 x 63 5 mm CD 4 21 2 17 64 x 2 6 7 x 51 mm CD 174 9 32 x 2 7 1 x 51 mm CD 92 5 16 x 2 7 9 x 51 mm CD 5 5 16 x 21 2 7 9 x 63 5 mm CD 5 21 2 11 32 x 2 8 7 x 51 mm CD 112 3 8 x 2 9 5 x 51 mm CD 6 3 8 x 21 2 9 5 x 63 5 mm CD 6 21 2 13 32 x 2 10 3 x 51 mm CD 132 7 16 x 2 11 1 x 51...

Page 18: ...in protected area 3 5 1 Using the Chip Remover 1 CAREFULLY place a hollow drill in the holder sec tion as shown and insert the holder with drill into the chip remover end as shown cut away view cut away view NOTE Chip remover is only for use with hollow drill diameters 3 16 and larger 2 Firmly tap the entire assembly on a solid surface to remove the chips from the hollow drill 3 5 2 Using the Dril...

Page 19: ...h sides are set to the same dimension and tighten the two thumbscrews Next remove the guide shaft and set the guide stops to the desired distance between holes a scale in the guide shaft is provided for this purpose The guide shaft is then replace in the rear gage and final adjusting or centering of holes is accomplished with the knurled screw at the extreme left end of the guide shaft The automat...

Page 20: ...es up with the dimension on the scale for the centerline of the first hole to be drilled Use of the stops on fixed gages is the same as using the adjustable stops In addition to 2 5 hole patterns fixed gages are avail able from stock in the following standard types 22 stop gage 1 2 centers for multi ring binders 25 stop gage 3 8 centers 25 stop gage 1 4 centers 34 stop gage 1 2 centers 46 stop gag...

Page 21: ...e installed on the EH 3C in place of the standard foot pedal control All of the necessary hardware and instructions are included in the kit The 2 hand control offers anti tiedown and anti repeat features which means both buttons must be released between each cycle and both buttons must be pressed within 5 seconds of each other ...

Page 22: ...o 48004 This drill shield safety kit includes a clear Lexan shield that protects the operator from contacting the spinning drills The kit can be installed on all EH 3A EH 3B and EH 3C machines All of the necessary hardware and instructions are included in the kit see Page 5 24 ...

Page 23: ...3 7 F 352 KO EH 3C DRILL AUG 03 3 0 ACCESSORIES NOTES ...

Page 24: ...F 352 KO EH 3C DRILL AUG 03 2003 by The Challenge Machinery Company All rights reserved Printed in the U S A ...

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