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13

cannot be remounted incorrectly.

16. Main heat exchanger
Carry out steps 1 and 2.  Drain down the
boiler as in step 12.  Unscrew the three
screws securing the air/gas connection
pipe onto the gas valve assembly.
Disconnect the ionisation and lighting
electrodes from their wiring. Unscrew
the six nuts to release the combustion
chamber front panel and pull the assem-
bly towards you. Undo the two clips of
the pipes to the main exchanger and pull
down the pipes. Unscrew the three
screws located at the bottom, top left
and the right with the retaining system to
be able to pull the main heat exchanger
towards you.
Reassemble in reverse order taking care
about the location of the gasket on the

fumes collector and replace all neces-
sary gaskets.

17. Pump 
Drain boiler as in step 12.  Pivot the elec-
tical box downwards. Open the electrical
box cover removing the 2 screws.
Remove the pump plug from the power
board and the earth plug from the earth
socket. Unscrew the nut 

of the return

pipe from the volute. Remove the clip 

G

on the pump volute and pull the pump

toward you. Reassemble in reverse
order.

18. Pressure relief valve
The pressure relief valve can be ser-
viced from the front of the appliance.
Drain the boiler first, undo the retaining

screw and pull out the valve.
Reassemble in reverse order.

19. Thermistors
Drain the boiler as step 12. Disconnect

the plug, remove the retaining clip pull
the thermistor out. Reassemble in
reverse order.
22 = DHW thermistor
21 = Heating thermistor

20. Safety thermostat
Remove the casing as step 1 and hinge
down the electrical box as step 5.

Disconnect the 2 cables, pull out the
sensor with the clip (13). Reassemble in
reverse order.

21. Spark generator
Carry out steps 1 and 2. Unplug the con-
nector from the spark generator located
on the right hand side of the main heat
exchanger. Loosen the two screws to
remove the igniter. Reassemble in
reverse order.

22. Main control board
Carry out step 1 as above and hinge
down the electrical box by pressing the
retaining tabs 

on either side.  Remove

wiring cover 

C. Undo the 4 screws of the

electrical rear panel and remove it.
Unplug all cables from the PCB, remove

the earth plug from the earth socket.
Hang out the main PCB. Reassemble in

reverse order.

23. Display PCB
Carry out step 1 and hinge down electri-
cal box by pressing the retaining tabs 

P

on either side.  Remove the pressure
gauge clip. Rotate the electrical box
back into the upper position. Undo the 2
screws retaining the front panel, put your
two hands at the bottom of the front
panel and pull it down to release it from
the 2 clips. Hinge down again the electri-
cal box. Undo the 4 screws of the electri-
cal rear panel and remove it. Unplug the
display board cables from the main PCB.
Reassemble in reverse order.

24. Expansion vessel
Remove the casing as step 1 and drain
the boiler as step 12 above.  Unscrew
the connecting tails nuts and lift out the
boiler from the wall. Place it on a side on
the floor. Remove the expansion vessel
bracket retaining screws, disconnect the
pipe from the vessel and pull it toward
you. Reassemble in reverse order.

25. Pressure gauge
Carry out step 1 and drain the boiler as
step 12. Hinge down the electrical box
by pressing the retaining tabs 

on either

side. Press on the clip to remove it and
pull it out. Remove the clip which holds
the connection of the capillary onto the
pump hose. Hang out the pressure
gauge with its capillary. Reassemble in
reverse order.

26. TSS®
Drain both circuits of the boiler as in 
step 11. Unscrew all nuts from the con-
necting bracket and remove the gas pipe
from the gas section. Remove the main
exchanger flow pipe to the 3 way valve.
Remove the pump as in step 17.  Unplug
all thermistors, 3 way valve, flow switch-
es. Unscrew the 2 retaining screws of
the hydraulic section to the chassis.
Pull the hydraulic assembly toward you.
Reassemble in reverse order and check
the gas section for soundness and the
water circuits for leakages.

F

G

21

22

24

P

P

C

Summary of Contents for Calydra green 24

Page 1: ...as rate C H D H W min 0 64 kg h 0 73 kg h Gas valve restrictor diameter 4 40 mm 4 8 mm 24 kW 30 kW 24 kW 30 kW Heat gross input C H max 9 2 27 8 kW 10 4 31 6 kW Heat gross input D H W max 9 2 27 8 kW 10 4 31 6 kW Heat output C H 50 30 max 9 26 kW 10 30 kW Heat output C H 80 60 max 8 24 kW 9 28 kW Heat output DHW maxi 8 24 kW 9 30 kW C H operating temperature 80 C max 80 C max C H circuit pressures...

Page 2: ...r 0 1 3 4 42 43 44 41 40 45 46 47 1 2 3 4 5 6 8 11 12 13 14 7 15 10 9 16 1 Steel chassis complete with expansion vessel 2 Sealed chamber 3 Burner and heat exchanger assembly 4 Air gas connection 5 24 V modulating fan 6 Gas valve 7 Ignition electrode 8 Ionisation probe 9 Ignitor 10 Combustion products manifold 11 24 V transformer 12 Siphon 13 Electrical box 14 Pump 15 Secondary heat exchanger 16 Pr...

Page 3: ...e tap is opened at the gas meter and the main power is on Green indicator Power ON 36 3 Open the gas tap 42 The boiler is now ready to use Attention If the boiler remains off for a prolonged period of time air may collect in the gas pipes and can hinder the boilers initial attempts to light please refer to section 18 Incorrect Function Switching on the Central Heating Press key 29 the green indica...

Page 4: ...nti freeze function of the room thermostat if fitted To leave the room thermo stat anti freeze system operative please leave the Central Heating mode on The boiler is equipped with an automatic anti freeze system which is permanently on If the Central Heating temperature decreases below 7 C the pump will start If the Central Heating temperature decreases below 4 C the pump and the burner will star...

Page 5: ...nsures accurate temperature regulation When the tap is closed the burner may stay alight until the TSS cylinder is up to temperature Then the burner is extin guished and the pump stops The boiler will now stay in the hot water mode for 3 minutes to maintain temperature to ensure a fast response in the event of a subsequent hot water demand Priority will be given to a demand for hot water or re hea...

Page 6: ...oiler by pressing the reset key 39 Overheat detection If an overheat over 100 C is detected in the primary circuit by the sensor 23 the safety solenoids close and the fan stops The orange LED 37 extinguishes and the pump remains running for 3 minutes The reset will only be possible once the primary temperature has dropped below 76 C CALYDRA GREEN FUNCTIONAL DIAGRAM 17 18 19 20 21 23 24 26 27 28 29...

Page 7: ...urations of the boiler Section Digit 1 Digit 2 and 3 Software version of display PCB 0 10 to 99 Flue type 2 1 FF variable speed Room thermostat is calling for heat 3 0 no 3 1 yes Theoretical position of the 3 way valve 4 0 DHW 4 1 CH DHW flow temperature in Celsius degrees 5 from 00 to 99 TSS temperature in Celsius degrees 6 from 00 to 99 CH flow temperature in Celsius degrees 7 from 00 to 99 Soft...

Page 8: ...rmostat operation 0 0 Burner only 0 1 Burner and pump Pump speed 1 0 High speed 1 1 Low speed Pump post circulation duration 2 0 0 min From 0 to 5 minutes by step of 0 5 min 2 0 5 min 2 1 0 min 2 5 0 min Maximum Central Heating flow temperature 4 50 C 4 80 C C H anti cycling delay 8 0 0 min From 0 to 7 minutes by step of 0 5 min 8 0 5 min 8 2 5 min 8 5 0 min C H maximum output limitation Model 24 ...

Page 9: ...on rate to maximum output set in menu 4 sec tion 9 Central heating temperature is dis played in celsius degrees The 3 dots indicate that the combus tion rate control is ON at maximum output X X Switching off the combustion rate control mode press once press once press once press once press once Effect Display Locking conditions of the combustion rate control mode boiler in stand by mode D H W draw...

Page 10: ...vely Action on burner only or pump and burner change to section 9 Adjustment of C H heat output Press key on D H W side 9 times The display shows 906 which corresponds to the 18 kW which is the factory setting 9 section 9 06 18 kW press setting key on CH side once the 2nd and 3rd digits flash together Then press the or key on the D H W side to change the C H heat output step between 00 and 10 Pres...

Page 11: ...e gas valve assembly and the different transformers in the sealed chamber Check combustion chamber insulation panels for damage Check the lighting and ionisation electrodes condition Clean the burner Never use a metallic brush as this can damage the stainless steel Clean the heat exchanger Never use a metallic brush as this can damage the stainless steel Clean the siphon and pay attention to the a...

Page 12: ...mbly and the venturi from the fan assembly by loosening the two hexagonal head screws Reassemble in reverse order and replace all necessary gaskets 9 Gas section Carry out all operations mentioned in step 7 Unscrew the three screws secur ing the air gas connection pipe onto the gas valve assembly Separate the gas valve assembly and the venturi from the fan assembly by loosening the two hexagonal h...

Page 13: ...reverse order 22 Main control board Carry out step 1 as above and hinge down the electrical box by pressing the retaining tabs P on either side Remove wiring cover C Undo the 4 screws of the electrical rear panel and remove it Unplug all cables from the PCB remove the earth plug from the earth socket Hang out the main PCB Reassemble in reverse order 23 Display PCB Carry out step 1 and hinge down e...

Page 14: ... heating thermistor Check heating thermistor Ok No No No No Yes Yes Yes No No No Ok Ok Ok Ok means a test or a choice means an action means a group of actions error code displayed PLEASE CHECK THE FOLLOWING POINTS CAREFULLY BEFORE GOING THROUGH THE FAULT FINDING CHART Gas pressure Electric mains Minimum water pressure in the heating circuit over 0 8 bar All isolating valves have been opened Boiler...

Page 15: ...between the 2 PCBs Is the combution chamber full of conden sates Yes Check ionisation probe No Ok Drain and clean combustion cham ber siphon and drain pipes Yes Replace the ionisation probe No Stop water draw off Does DHW temper ature rise over 70 C Check DHW ther mistor No Ok Press on DHW key to switch off DHW mode Press on CH key to switch on CH mode and set CH tempera ture to maximum Press the ...

Page 16: ...ED 277884 1003635 630 FUSE 250V 0 315A TEMPORIZED 1307845 640 TRANSFORMER 1308149 805 PRESSURE GAUGE 1303158 938 PRESSURE RELIEF VALVE 1020933 Description Key N Manf Pt N Type G C N Manf date C A L Y D R A G R E E N 2 4 C A L Y D R A G R E E N 3 0 from to 110 407 401 532 505 640 514 510 507 R37 R31 J7 R102 1 8 C68 ST2 FT1A Z11A Z9A R DL1 TH1A Z6A R132 U5 Z5A Z4A TERR E 1 TH1 C83 C78 C80 ST1 R87 Z9...

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