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CF MOTO 150NK Owner'S Manual Download Page 5

-4-

7.. Maintenance and servi

ce

7.1 

Periodic maintenance chart

.............................................................................................................

32

7.2 

Engine           oil          inspection          and          change

.............................................................................

.......

................

42

7.3 

Spark plug selection and replacement

...............................................................................

..........

.....4

3

7.4 

Air filter cleaning and installation

.....................................................................................................4

4

7.5 Throttle grip inspection and adjustment ..........................................................................................4

5

7.6 Clutch adjustment ............................................................................................................................4

6

7.7 Driving chain inspection adjustment and lubricate ..........................................................................4

7

7.8 

ABS braking

.....................................................................................................................................4

8

7.9 

Maintenance of battery

.....................................................................................................................

52

7.10 

EFI system and EVAP

 ....................................

...............................

................................................5

5

7.11 

Engine cooling system operation and maintenance instruction

..........

...

........................................5

7

7.12 Vehicle cleaning and storage ........................................................................................................5

8

7.13 Vehicle service life and disposal ....................................................................................................5

9

7.14 

Adjustment data of Motorcycle

 ......................................................................................................

60

7.15 

Main technical specifications of CF150-3A

....................................................................................

61

7.16 CF150-3A wiring diagram ..............................................................................................................6

3

7.17 

General troubles and causes

.........................................................................................................6

4

6..

 

Operation gui

de

6.1 Brake-in period ................................................................................................................................2

6

6.2 Inspection before riding ...................................................................................................................2

7

6.3 Starting the motorcycle ....................................................................................................................2

8

6.4 Riding the motorcycle ......................................................................................................................2

9

Summary of Contents for 150NK

Page 1: ...150 NK CF150 3A OWNER S MANUAL...

Page 2: ...the vehicle CFMOTO service station will provide the best after sale service for you The data specifications and instructions in the owner s manual are based on the latest design and Zhejiang CFMOTO p...

Page 3: ...rcycle and should remain with the motorcycle when resold Zhejiang CFMOTO power Co Ltd reserves the copyright of the owner s manual Any reprinting without the written authorization of CFMOTO is prohibi...

Page 4: ...ing 9 4 2 Protective riding gear 10 4 3 Modi cation 11 4 4 Loading 12 4 5 Accessories 12 5 owner s instruction 5 1 Parts position 13 5 2 Dashboard and ignition switch 16 5 3 Handlebar switch RH 19 5 4...

Page 5: ...e 47 7 8 ABS braking 48 7 9 Maintenanceofbattery 52 7 10 EFI system and EVAP 55 7 11 Engine cooling system operation and maintenance instruction 57 7 12 Vehicle cleaning and storage 58 7 13 Vehicle se...

Page 6: ...MOTO This motorcycle is designed not only for commuting but also for travel and leisure CF150 3A is not only suitable for urban roads but also for rural roads 1 2 Characteristics 1 2 1 Strong power an...

Page 7: ...acturer in China Compared to same displacement of air cooled engine engine cooling effect is better oil temperature can be adjusted more freely more powerful and lower fuel consumption longer engine s...

Page 8: ...not use the vehicle before repair and troubleshooting 2 3 Electrical system Users are forbidden to change vehicle s circuit and to refit electric equipments Otherwise vehicle s electric system could...

Page 9: ...n and take out all accessories Install the handlebar balance weights clutch lever and brake lever Remove the front axle take the rear wheel out of the crate and support the vehicle with the side stand...

Page 10: ...e is 3 To avoid injury pay attention to the following Wear clothing in bright colors Away from the other vehicles Operate the turn signal lights horn brake light and other signals properly Don t drive...

Page 11: ...ng front left and right sides 4 2 Protective riding gear 1 Most death accidents in motorcycle are caused by head injury For your safety always wear high quality helmet goggles gloves and other protect...

Page 12: ...manufacturers The canister is a cwpart of the evaporative emission control system Do not remove it by yourself 3 If the owners have any good suggestions of vehicle modification communicate with the c...

Page 13: ...the riding stability or steering would be adversely affected 5 Never exceed the maximum load specification of the vehicle 150kg All accessories of our company are specially designed and manufactured T...

Page 14: ...ront turn signal light LH V ehicle stamp plate Rearview mirror LH A ir filter under the seat E ngine serial number on the right S hift lever L eft front foot rest Side stand left Rear foot rest Rear h...

Page 15: ...light RH Rear brake caliper Muffler Rear foot rest RH Rear shock absorber Front foot rest LH Rear brake pedal Throttle body Fuel tank cap VIN Front turn signal light RH Front braking caliper Battery U...

Page 16: ...Front brake lever Throttle grip 4 Stamp plate Frame VIN VIN Engine Serial Number Pic 4 Pic 4 Stamp plate VIN Engine No position Stamp plate Located on the left of head steering stem VIN Stamped on the...

Page 17: ...beam indicator Fuel gauge Neutral indicator Turning indicator LH EFI trouble indicator Thermo gauge indicator Battery voltage indicator Indicator setting Adjusting button Mode setting Fuel indicator...

Page 18: ...Long press Shift to be km h 5 Enter into Power Test Home interface Short press Short press Enter into Power Test 6 Enter into setting Home interface Long press Long press Enter into clock setting hou...

Page 19: ...cle is parked turn the handlebar left to the maximum insert the key into the keyhole and turn 90 counterclockwise to lock the steering switch to the off position the key can be turned while pressed do...

Page 20: ...ion light Headlight and position light has 3 position Position Headlight dashboard light and taillight on Position Position light dashboard light and taillight on Position Headlight position light and...

Page 21: ...the overtake light switch and the overtake light high beam is on To turn off the overtake light release the overtake light switch and it returns to original position Beam switch Beam switch has two p...

Page 22: ...S Sports mode Position ECU works into sports mode Fuel The fuel grade applicable to this model is 93 unleaded gasoline Opening the fuel tank cap Insert the key in the fuel tank keyhole and turn the ke...

Page 23: ...ING Application of poor quality engine oil will affect performance and service life of the engine Pic 9 Lubricants 20W 50 15W 40 10W 30 SAE20W 50 SAE15W 40 20 10 0 10 20 30 40 Oil is a key factor whic...

Page 24: ...si 25 33 Table 4 Pic 10 Tire NOTE 1 Improper tire pressure can cause abnormal tread wear probably resulting in accidents 2 Improper tire pressure can cause tire damage or detachment of the rim It is v...

Page 25: ...trest Kit Passengerarmrest 1 is the holding part mounted on motorcylce for passenger to hold during driving including strap and handle Footrest 2 is the pedal part mounted on motorcycle for driver and...

Page 26: ...1 5 9 Tool Kit The tool kit 1 is located under the seat With these tools you can maintain disassemble and assemble some vehicle parts 25...

Page 27: ...the tachometer Each gear should be used Do not drive the vehicle only at a fixed throttle position Never exceed the stated load capacity for this vehicle Replace the lubrication oil for 3 times Break...

Page 28: ...the thickness of front brake disc and if any dirt or damage Engine oil Inspect if the oil level is in the right position Rear brake uid reservoir Inspect if the level in the rear brake uid reservoir...

Page 29: ...ehicle wiring 3 Shift the vehicle to low gear or neutral See page 26 pic 12 4 Hold the clutch lever to make sure the power output cut off Starting preparation is completed after the above four procedu...

Page 30: ...the button immediately for 3 to 5 seconds Do not press the start button Before next attempt or the battery life period affect 3 After the engine start release the button When the engine running Or th...

Page 31: ...has been stepped in place then release the clutch WARNING Never shift gears without closing the throttle and applying the clutch otherwise the engine and transmission may be damaged or even accidents...

Page 32: ...ion emergency braking and sharp turns which can cause vehicle slipping and being out of control 5 When going downhill apply the front and rear brakes intermittently and shift the transmission to low g...

Page 33: ...maintained according to the time and mileage prescribed in Maintenance Schedule Clean the vehicle before maintenance 32 Cautions Severe Use Item Reduce interval by 50 on vehicles subjected to severe u...

Page 34: ...00 Replace Oil strainer 1000 Clean Idle 1000 Inspect Coolant 1000 Throttle system 1000 Valve clearance 1000 Electrical system Functions of electrical parts 1000 Inspect Battery 1000 Fuses or circuit b...

Page 35: ...aling Brake lever 1000 Inspect for free play Wheels Tire condition 1000 Inspect Tire pressure 1000 Suspension system Rear shock absorber and front forks 1000 Inspect for leaking maintain front forks a...

Page 36: ...em Steering bearings 1000 Inspect Other parts Diagnosis connector 1000 Read with PDA Mobile parts 1000 Lubricate inspect for flexibilit Bolts and nuts 1000 Inspect for fastness Cables and wires 1000 I...

Page 37: ...ner 6M 5000 Clean Clutch 5000 Inspect Idle 10000 Coolant 24M 35000 Replace Throttle system 5000 Inspect Air filter elemen 5000 Inspect and clean 24M 20000 Replace Spark plug 5000 Inspect 10000 Replace...

Page 38: ...Battery 6M 5000 Fuses or circuit breakers 6M 5000 Wires 12M 10000 Inspect for damage bending and routing Wheels Tire condition 12M 7500 Inspect 24M 15000 Tire pressure 12M 7500 24M 15000 Wheel bearin...

Page 39: ...s 12M 7500 24M 15000 Brake pads 12M 7500 24M 15000 Brake fluid leve 12M 7500 15000 Brake hoses 12M 7500 Inspect for damage and sealing 24M 15000 Brake lever Inspect for free play 12M 24M 7500 15000 Br...

Page 40: ...7500 Inspect for leaking maintain the parts a c c o r d i n g t o t h e requirement 24M 15000 Swing arms 15000 7500 Inspect Cooling system Coolant level 12M 7500 Inspect 24M 15000 Coolant 12M 7500 Rad...

Page 41: ...e system Frame 30000 Inspect Steering system Steering bearings 7500 Inspect 15000 Chain Chain rear sprocket and engine sprocket 7500 Inspect 15000 Severe Use Item Reduce interval by 50 on vehicles sub...

Page 42: ...t for flexibilit 48M 15000 Bolts and nuts 12M 7500 Inspect for fastness 48M 15000 Cables and wires 12M 7500 Inspect for damage bending and routing 24M 15000 Pipes ducts hoses and sleeves 12M 7500 Insp...

Page 43: ...oil level should reach the upper mark on the oil window Pic 15 1 Place the motorcycle on the main stand optional when checking the engine oil level 2 When the engine oil is insufficient add the corre...

Page 44: ...plug Pic 16 Sparkplug Spark clearance 0 8 0 9mm 7 3 Spark plug selection and replacement Spark Plug Selection Spark plug type CR9EP Always use CFMOTO original spark plugs Spark plug inspection and rep...

Page 45: ...e improved and the service life can be extended if the air filter is kept clean 4 The air filter element of this motorcycle is sponge type The filter can be cleaned with nonflammable kerosene or clean...

Page 46: ...e grip is 2mm 6mm 2 Throttle grip free play can be fine tuned by the the upper adjuster A certain travel can be adjusted by the lower adjustment nut connection between throttle body and throttle cable...

Page 47: ...adjustment Loose locking nut Turn screw tube clockwise The clutch free clearance getting large Otherwise the clearance getting small 2 Big adjustment Loose locking nut on crankcase And adjust big scre...

Page 48: ...the engine is shut off ignition key removed 2 Put a finger on the drive chain and pull the chain up and down The specified chain tension is 10mm 20 mm 3 Inspect the wear of each link If the link is d...

Page 49: ...arefully 2 Remove the engine sprocket and rear sprocket with proper tools 3 Reverse the removal procedure for installation of engine sprocket drive train and rear sprocket 4 To install the lock clip e...

Page 50: ...or too long time Inspect the braking fluid to make sure no leaking B 1mm Braking fluid Follow the maintenance form to check the front and rear braking fluid level in reservoir and replace the braking...

Page 51: ...Upper line is inside the reservoir The reservoir cap must be opened DANGER Do not mix different brand of braking fluid If you are not sure the brand or type of the braking fluid Drain out the fluid t...

Page 52: ...ce braking fluid Please invite authorized dealer to replace front and rear braking system Brake disc and pad will be worn in long working period It needs inspected or replaced in maintenance period DA...

Page 53: ...e the battery with a suitable charger Do not use automatic quick charger to charge the battery Otherwise the battery could be overloaded or damaged Charger Contact your dealer for the detailed require...

Page 54: ...of water or milk then drink magnesia agent or vegetable oil and see a doctor immediately 5 The battery should be stored out of reach of children Battery Type The battery type YTX7L BS Capacity 12V 6A...

Page 55: ...fuse box behind the battery Sub fuse box is located below the rear seat The functions are as shown in Pic 24 Pic 24 Fuse box Always turn off the ignition switch before the inspection or replacement f...

Page 56: ...EFI system and EVAP which banner in national and same with europe EFI system EVAP 1 EFI system EVAP includes the following components Pic 25 Rollover sensor Oxygen sensor Intake pressure temperature s...

Page 57: ...is down to Left side of the dashboard The flashing shows the E got trouble code Use PDA can read the trouble code WARNING If the fuel injection indicator light blinks have the motorcycle checked by C...

Page 58: ...ds otherwise it may cause engine damage 2 Always purchase coolant from CFMOTO service station Inspect the coolant level 1 Place the motorcycle with main stand on a flat surface 2 Inspect the coolant l...

Page 59: ...ood conditions Vehicle storage The motorcycle should be stored in a safe dry less temperature difference and ventilated area after daily use If it is a prolonged storage over 30 days repair the motorc...

Page 60: ...le administration department Vehicle disposal 1 Disposal of waste lubricating oil waste oil should be collected in a plastic bucket and disposed by the recycling company Do not dispose waste oil at wi...

Page 61: ...m Spark clearance of spark plug 0 8mm 0 9mm Torque of rear shock absorber 35N m 45 N m Torque of swing arm shaft nut 50N m 80 N m Torque of front axle nut 50N m 80N m Torque of steering shaft mounting...

Page 62: ...t wheel specification Rear wheel specification ZHE JIANG CFMOTO POWRE CO LTD CF150 3A Q CFD 013 CFMOTO General motorcycle LCEPDKLA 2 people one driver and one passenger Steering handle Six speed Front...

Page 63: ...ylinder four stroke liquid cooled 157MJ 3 10 5 1 150mL 8 8kW 8500 r min 10 7N m 7000 r min 57 58 6 1400r min 140 r min SAE15W 40 SG Replace 1 2L Total dry 1 4L 93 0 8mm 0 9 mm Speed ratio Primary 1st...

Page 64: ...7 16 CF150 3A wiring diagram 63...

Page 65: ...e and exhaust valves valve seats faulty too much fuel colloidal or too long time use Inspect or replace Inspect or replace Inspect or replace Inspect or replace Valve and piston Clutch Cylinder and ri...

Page 66: ...Faulty horn button Poor connection Horn faulty Adjust or replace Adjust or replace Inspect or replace Inspect or replace Charge or replace Adjust or replace Adjust or replace Adjust or replace Insuffi...

Page 67: ...101 6200 12 EU208 ZHEJIANG CFMOTO POWER CO LTD No 116 Wuzhou Road Yuhang Economic Development Zone Hangzhou 311100 Zhejiang Province Tel 0571 89197903 Fax 0571 89265696 E mail cfmoto cfmoto com www cf...

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