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Kit Features:

Lightweight yet extremely strong carbon fiber frames.
Extra large heavy duty clutch system for sustained power transfer.
Plastic injection molded fan cowling for high efficiency engine cooling.
300 mL fuel tank for long engine run time.
5 point engine stabilization system.
Slant gear pinion and main gear provide efficiency and strength.
Heavy duty one-way auto-rotation hub and bearing.
High efficiency push/pull two sided cooling fan.
Heavy duty landing gear.

Version 1.01

© 2011 Hobby World Corporation - All rights reserved.

600

Hobby World Corporation

gasser conversion

T

Exclusively distributed by Century Helicopter Products

Summary of Contents for T600

Page 1: ...el tank for long engine run time 5 point engine stabilization system Slant gear pinion and main gear provide efficiency and strength Heavy duty one way auto rotation hub and bearing High efficiency push pull two sided cooling fan Heavy duty landing gear Version 1 01 2011 Hobby World Corporation All rights reserved 600 HobbyWorldCorporation gasserconversion T Exclusively distributed by Century Heli...

Page 2: ...ening each bag as not to lose any hardware Care has been taken in filling and packing of each bag however mistakes do happen If there is a parts shortage or missing hardware please contact us at General Guidelines Apply thread lock to all metal to metal thread contact points Do not apply CA cyanoacrylate glue or thread lock to ny lock nuts metal nuts with plastic inserts Diagrams indicated by boun...

Page 3: ...by World Corporation dealer Third party transactions are not covered by this warranty Proof of purchase is required for the warranty claims Further Hobby World Corporation reserves the right to change or modify this warranty without notice and disclaims all other warranties express or implied b Limitations HOBBY WORLD CORPORATION MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INF...

Page 4: ...akes place with the other side for spectators Only personnel involved with flying the aircraft are allowed at or in front of the flight line Intentional flying behind the flight line is prohibited 4 I will operate my model using only radio control frequencies currently allowed by the Federal Communications Commission Only properly licensed Amateurs are authorized to operate equipment on Amateur Ba...

Page 5: ...019 CNM4x4SS CNM3x8CS M3 CNM3LOCK This conversion kit uses the regular starting shaft and hex coupler to align the clutch to the clutchbell Clean both the starting shaft and the inside race of the bearing inside the clutchbell and the inside race of the top start ing shaft bearing Apply a small amount of red threadlock positioned just above where the bottom clutchbell bearing will sit on the start...

Page 6: ...2 2 Metal Main Shaft Clamp Ring 金属主轴固定盖 H60154 No Description Qty Part 13 CNBB1019 2 1 10X19X5Bearing 轴承 H60154 Metal Bearing Block 金属主轴固定座 CNM2X6CS Plastic Bearing Block 塑料主轴固定座 HN6011 CNBB0917 9X17X4 Bearing 轴承 L 49mm Hex Mounting Bolt 六角铝柱 HN6004 H60220 Elevator Lever 升降连动控制臂 H60129 H60224 M4x4 Set Screw 无头内六角螺丝 CNM4X4SS CNBB0730F 3X7X3 Bearing 带边轴承 M3X6 Button Head Screw 圆头螺丝 CNM3X6BHCS CNM2 5...

Page 7: ...small cap 4 Once you insert the fuel tubing assembly into the tank it will be very dif ficult to get this small cap out if you happen to drop it within the fuel tank Making sure you still have the small cap 4 attached to the fuel tubing assembly push the fuel tubing assembly into the tank and start tightening the Phillips screw This will pull the small cap 4 closer to the large cap 2 and expand th...

Page 8: ... 6 4 2 M3X12 Button Head Screw 圆头螺丝 CNM3X12BHCS Ø3xØ4 8x0 3 Flat Washer 平面垫片 Linkage Ball A M3x4 球头A M3X4 Ø4 75X8 68 HN6038 CNBB0510 5X10X4 Bearing 轴承 Ø5xØ7x0 2 Flat Washer 平面垫片 Ø5xØ7x0 5 Flat Washer 平面垫片 Linkage Ball A M3x4 球头A M3X4 Ø4 75X8 68 5X9X3 Bearing 轴承 CNBB0950 Ø3xØ5 5x0 3 Flat Washer 平面垫片 CNM3X6CS M3X6 Cup Screw 杯头螺丝 Ø3xØ8x2 M3 Specialty Washer M3特殊垫片 M3X8 Button Head Screw 圆头螺丝 CNM3X8BH...

Page 9: ...nting Bolt 机身铝柱 Ø3xØ5x7 3 Canopy Support 机头罩支撑柱 HN6016 Electronics Plate 电子板 HW6113T6A HW6113T6 M2 5x6 Flush Head Cap Screws 斜头内六角螺丝 CNM2 5x6FHCS Ø3xØ8x2 M3 Specialty Washer M3特殊垫片 CNM3X8FW M3X8 Button Head Screw 圆头螺丝 CNM3X8BHCS HN6104 Canopy Spacer 机头罩支撑垫圈 CNM3X14CS M3X14 Cap Screw 杯头螺丝 HN6016 11 3x8 Phillips Self Tapping Screw 3 7 2 6 2 8 1 10 4 9 5 11 CNM3x8BHCS Ø3xØ8x2 CNM3x14CS CNM2 5x6FHCS ...

Page 10: ... tool made for gasoline engines or you can re move the spark plug and stuff nylon rope into the pis ton hole This will allow you to torque the bolt without the engine spinning NEVER grab the bottom of the crank shaft where the starter attaches and tighten the bolt holding fan clutch hub Build the fan by placing Medium threadlock into the threaded holes on the fan hub 6 Attach the fan to the hub as...

Page 11: ...oose Tighten the M4x20 bolts on either side of the frames evenly moving from one side to the other Make sure to apply medium threadlock to these bolts prior to installation After you have installed the left and right M4x20 bolts install the front engine block making sure to use medium threadlock on the M4x20 bolt holding the engine s head in place Install the landing skids onto the landing struts ...

Page 12: ...rame Mounting Bolt 机身铝柱 HI6031T6 Front Frame Reinforcement Plate Left 左机身前侧板补强 板 Ø3xØ8x2 M3 Specialty Washer M3特殊垫片 CNM3X8FW M3X10 Button Head Screw 圆头螺丝 CNM3X10BHCS M3X10 Button Head Screw 圆头螺丝 CNM3X10BHCS M3X12 Button Head Screw 圆头螺丝 CNM3X12BHCS Ø3xØ5x4Aluminum Sleeve 铝套 M3X10 Button Head Screw 圆头螺丝 CNM3X10BHCS Rear Frame Reinforcement Plates 机身后侧板补强板 HI6116TFS HI6116TFS HW6117TS HI6116TRS 8 9 7...

Page 13: ...Mount 接受机座 1 2 Head Fixed Plate 机头固定板 1 1 2 2 2 Ø3xØ8x2 M3 Specialty Washer M3特殊垫片 CNM3X8FW M3X10 Socket Button Head Self Tapping Screw 半圆头内六角自攻螺丝 M3X10 Socket Button Head Self Tapping Screw 半圆头内六角自攻螺丝 L 54mm Aluminum Column 带平面铝柱 HI6118T HW6205 3X5X3 Bacer 铁套 M3X10 Button Head Screw 圆头螺丝 CNM3X10BHCS HI6118T6S HN6024 CNM3x10T CNM3x10T 9 2 M3X8 Button Head Screw 圆头螺丝 CNM3X8BHCS CA 5 2 8 4 3 7 1 6 1...

Page 14: ...rt 1 6 Tail Boom Mount Left 左尾管固定座 1 2 1 4 1 2 1 4 L 54mm Hexagonal Bolt 六角铝柱 HN6030 1 4X9X4 Bearing 4x9x4轴承 Front Drive Gear Assembly 尾传动导输出轴组 Front Umbrella Gear 前轴传伞齿轮 HN6030 1 CNBB0490 Tail Boom Mount Right 右尾管固定座 CNM3LOCK M3 Locknut M3防松螺母 12X18X4 Bearing 12x18x4轴承 CNBB1218 Tail Boom 尾管 M3x12 Cap Screw 杯头内六角螺丝 CNM3x12CS H60121 H60121 H60121 HN6090 ...

Page 15: ... 2 3 4 5 6 No Description Qty Part 2 6 2 2 Tail Boom Brace 尾管支撑架 H60052 M3X12 Socket Button Head Self Tapping Screw 半圆头内六角自攻螺丝 CNM3x12T Ø3xØ8x2 M3 Specialty Washer M3特殊垫片 CNM3X8FW M3x18 Cap Screw 杯头内六角螺丝 CNM3x18CS Ø3xØ5x4Aluminum Sleeve 铝套 H60052 L 54mm Frame Mounting Bolt 机身铝柱 HN6104 14 1 ...

Page 16: ...c as this could damage the cage in the one way bearing Prior to applying oil make sure to clean the roller bear ings with a cotton swab making sure there is no debris in the bearings Drop some medium threadlock into the six holes on the main gear case Then use the M3x8 button head cap screws and install through the main gear case Make sure to use threadlock sparingly as to not get excess threadloc...

Page 17: ...CK 1 2 3 4 5 6 No Description Qty Part 1 1 1 1 Main Shaft 主轴 H60159 10x13x4 Brass Sleeve 铜套 Lock Collar 主轴固定块 H60159 1 2 HW6057T6S1 M3x20 Cap Screw 杯头内六角螺丝 CNM3x20CS CNM3LOCK M3 Locknut M3防松螺母 M4x4 Set Screw 无头内六角螺丝 CNM4X4SS 6 5 1 2 3 4 MAIN SHAFT TO MAIN GEAR ASSEMBLY ...

Page 18: ...12 Self Tapping Screw 尖尾自攻螺丝 CNM2 3x12ST Servo Mounting Plate 伺服机固定板 HI3205A Linkage Ball A M2x3 5 球头A Ø4 75X8 18 Servo 伺服机 NOT INCLUDED Phillips Screw 十字螺丝 M2x8 CNM2x8PH Servo Mount 3 Hole Tabs 伺服机固定座 HI6205B Long Servo Arm 长伺服机摆臂 Short Servo Arm 短伺服机摆臂 7 8 9 10 H60089 NOT INCLUDED NOT INCLUDED 10 10 2 3 CNM2 3x12ST CNM2x8PH CNM2NUT CNM3x6ST 1 9 5 4 2 3 7 8 6 10 ...

Page 19: ...39 5 60 5 80 90 109 1 2 3 4 5 6 No Description Qty Part 2 4 2 1 HN6099 HN6099 20 1 HN6099 L 61mm Linkage Rod 连杆 Ball Link 连杆头 L 32mm Linkage Rod 连杆 L 39 5mm Linkage Rod 连杆 L 197mm Linkage Rod 连杆 L 90mm Linkage Rod 连杆 HN6052 HN6099 HN6099 6 2 1 4 5 3 HEL PFUL TOOL PART CN2255 CONTROL ROD SETUP GAUGE ...

Page 20: ...8 9 10 2 1 1 2 M5X20 Cap Screw 杯头内六角螺丝 Torpedo Slim V2 Muffler 排气管 CN3071 CNM3x4SS M3x4 Set Screw 无头内六角螺丝 NOT INCLUDED Gyro 陀螺仪 NOT INCLUDED NOT INCLUDED NOT INCLUDED NOT INCLUDED CN3071 CN3071 CNM5x20CS CNM3x4SS M5x8 Spring Washer 4 9 7 10 5 1 6 8 2 3 The muffler is not an included item It is an optional item that offers better performance but the stock can muffler from the engine can be used ...

Page 21: ... ITEM Canopy Mount 机头固定座 HN6088 Congratulations on finishing the build of the gasser conversion for your T600 Please follow your instruction manual on setting up your transmitter and gyro systems Also it is very important that you follow the instruc tions included with the Zenoah G23 engine for the break in process and finally tuning the engine If the steps are not followed your engine will not pe...

Page 22: ...T600 GASSER CONVERSION Page 22 PERSONAL BUILD NOTES ...

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