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IMPORTANT

WARNING LABEL INSTALLATION

A metal tag has been included with 
your fireplace insert. This tag is to be 
installed in a visible location on your 
fireplace.
Using the 1/4" (6mm) carbide bit, drill 
a hole 1" (25mm) into fireplace in the 
desired location and hammer lead 
anchor down into place. Using pan 
head screw supplied, attach tag to 
fireplace and tighten until secure.

Tools Required -

¼" (6mm) 

Carbide drill bit 

Drill
Screw Driver

                                    NOTES

1)

 

Be sure to remove the protective plastic coating

    after installing your insert.
2) Remove screws from insert body, route cord 
    under body and through the cut out. Attach the 
    blower with the screws previously removed. 
    Blower unit should be removed occasionally,
    Inspected, and cleaned. 
    

BE SURE TO DISCONNECT POWER

    SUPPLY BEFORE SERVICING BLOWER.

3)

 

DO NOT REMOVE 

    INSULATING MATERIAL
    FROM FIRE BOX

BRASS TRIM- 

ASHFENDER   *SEE NOTE

P/N S32062

OPEN

FAN MOUNTING 

SCREWS

P/N S11087- QTY 2

BRASS TRIM- TOP

*see note 1

P/N S32712

AIR CONTROL

SPRING HANDLE

P/N S11008

INSERT

CLOSE

3- PRONG GROUNDED PLUG

USE 110VAC- 15AMP

SUPPLY POWER 

FACE PLATE

P/N S31296

(see page 11 for assembly)

ASSEMBLY

BLOWER ASSEMBLY

see note 2

P/N S31281

9

EXCEPTION (e), page 7:

Masonry or steel, including the damper plate, may be removed from the smoke shelf and 
adjacent damper frame if necessary to accommodate a chimney liner, provided that their 
removal will not weaken the structure of the fireplace and chimney, and will not reduce protection 
for combustible materials to less than required by the National Building Code. Consult with local 
building authorities having jurisdiction before starting.

Summary of Contents for CJW2500X SERIES

Page 1: ...ontact local building fire officials or authorities having jurisdiction about permits restrictions and installation inspection requirements in your area This unit is not mobile home approved SAFETY NOTICE P N S19742 Rev 2 OWNERS MANUAL MODEL CJW2500X SERIES EPA APPROVED HIGH EFFICIENCY AIR TIGHT INSERT FOR INSTALLATION IN MASONRY FIREPLACES ONLY Made in CANADA SAVE THIS MANUAL FOR FUTURE REFERENCE...

Page 2: ...fication label of your stove TO HELP US HELP YOU Fill in the information requested below and retain proof of purchase Date Of Purchase Questions With The Assembly Require Parts Information Product Under Manufacturer s Warranty Call Toll Free 1 800 668 5323 Monday to Friday 8 30 am 5 00 pm E S T ...

Page 3: ...it to a chimney flue serving another appliance 8 A stainless steel chimney liner may be required Check with local building fire officials or authorities having jurisdiction in your area 9 DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE 10 The connector pipe and chimney should be inspected periodically and cleaned if necessary 11 Remember the clearance distances when you place furniture or other o...

Page 4: ...ON 6 Install the refractory bricks see page 10 7 Install faceplate onto inser The trim should fit against the face of the fireplace If this is not a good fit a 2 50mm wide strip of fibreglass insulation can be used to insure a good fit Contact local building fire officials or authorities having jurisdiction about permits restrictions and installation inspection requirements in your area t see page...

Page 5: ...e equivalent must be installed The pad must cover the area shown A grouted ceramic floor tile surface installed per local building code is considered a durable equivalent When the floor covering the area shown on the diagram below is concrete no floor protector is required Carpeting and any other combustible material shall not cover the Floor Protector If a combustible surface is applied to the co...

Page 6: ...d the rate of burning is regulated by the amount of air allowed to enter the unit through the air control With experience you will be able to set the control for the desired heat and burning time Attempts to achieve higher output rates that exceed heater design specifications can result in permanent damage to the heater The recommended wood load is level with the top of the firebricks Overloading ...

Page 7: ...r from the fireplace CANADA This fireplace insert must be installed with a continuous chimney liner of 6 152mm minimum diameter extending from the flue collar to the top of the chimney The chimney liner must conform to the class 3 requirements of CAN ULC S635 STANDARD for lining systems for existing masonry or factory built chimneys and vents or CAN ULC S640 STANDARD for lining systems for new mas...

Page 8: ...ured with a minimum 3 screws at the flue collar and each adjoining sections b A chimney connector shall not pass through an attic roof space closet floor ceiling or similar concealed space Where passage through a wall or partition of combustible construction is desired check with local building officials for requirements in your area c It is advisable to have your masonry chimney inspected for det...

Page 9: ...nspected and cleaned BE SURE TO DISCONNECT POWER SUPPLY BEFORE SERVICING BLOWER 3 DO NOT REMOVE INSULATING MATERIAL FROM FIRE BOX BRASS TRIM ASHFENDER SEE NOTE P N S32062 O PEN FAN MOUNTING SCREWS P N S11087 QTY 2 BRASS TRIM TOP see note 1 P N S32712 AIR CONTROL SPRING HANDLE P N S11008 INSERT CLOSE 3 PRONG GROUNDED PLUG USE 110VAC 15AMP SUPPLY POWER FACE PLATE P N S31296 see page 11 for assembly ...

Page 10: ... 32mm S16271 5 2 FIRE BRICK ANGLED S16013 6 4 FIRE BRICK 4 7 16 113mm X 8 203mm X 1 1 4 32mm S16138 Spring Handle Twist spring handle in a counter clockwise motion while pushing on the handle will thread down to desired location Desired burn rate Low Med High High Approximate BTU output 9 600 16 315 58 000 Inlet air setting Fully Closed 1 2 13mm open Fully Open Inlet air settings FIRE BRICK INSTAL...

Page 11: ... Not shown 8 1 ITEM QTY DESCRIPTION PART NO 1 1 FACEPLATE TOP S38050 2 2 FACEPLATE SIDE S38051 3 1 TRIM TOP RIGHT S13267 4 1 TRIM TOP LEFT S13266 5 1 TRIM SIDE RIGHT S32222 6 1 TRIM SIDE LEFT S32221 7 2 CORNER 90 DEGREE S11092 8 1 ARTICULATED ANGLE S11127 9 2 8 SCREW BRASS S11093 10 4 8 TEK SCREW S11290 11 2 SPRING S11403 2 Hook the other end of the spring thru the 1 8 3mm hole in the Faceplate to...

Page 12: ...s normal to see flat spots on painted surfaces of the stove The flat spots on the paint surface indicate the hotter surfaces of the stove and is caused by the heat radiating thru the paint It is also expected that shinny spots caused by friction from the packaging materials will disappear during the curing of the stove SO 1 Remember to Ventilate well 2 Allow the stove to cure before burning for lo...

Page 13: ...ior to loading the fuel 7 Once fuel has been loaded close door and open air inlet control fully until fire is well established approx 10 minutes being careful not to over fire 8 Re adjust air inlet control to desired burn rate If excessive smoke fills firebox open air inlet control slightly until flames resume and wood is sufficiently ignited While a basic rule of thumb is closed low way medium an...

Page 14: ...e sealing material which provides glass and door seal may need to be replaced if it fails to sustain its resilience Inspect glass and door seal periodically to ensure for proper seal if gaskets become frayed or worn replace immediately Contact your dealer for approved replacement parts The following steps should be followed for glass gasket replacement 1 Ensure appliance is not in operation and is...

Page 15: ...te within the system 5 Establish a routine for the fuel wood burner and firing technique Check daily for creosote build up until experience shows how often you need to clean to be safe Be aware that the hotter the fire the less creosote is deposited and weekly cleaning may be necessary in mild weather even though monthly cleaning may be enough in the coldest months Contact your local municipal aut...

Page 16: ... GOLD S41164 2 3 1 GLASS AND GASKET S31141 3 4 3ft 1311mm 1 8 3mm GLASS GASKET ONLY S15001 4 1 GLASS CLIP S37026 5 3 SCREW S11086 6 5FT 1524 mm 5 8 16mm DOOR GASKET ONLY S15011 7 2 HINGE PIN GOLD S11066 8 2 SPRING NUT S11090 9 1 SPRING HANDLE S11007 16 7 1 9 8 2 3 4 5 6 ...

Page 17: ...Adding large pieces at the early stages will only serve to smother the fire Continue adding small pieces of seasoned dry firewood keeping the door slightly open until each piece starts to ignite Remember to always open the door slowly between placing wood into the fire h Once the wood has started to ignite and the smoke has reduced close the wood stove door fully The reduction of smoke is a good i...

Page 18: ...t 6 Why is there always a large quantity of thick black smoke present in the firebox A large quantity of thick black smoke in the firebox is a good indication that the draft is poor 7 Is it normal for soot to cover the glass at the beginning of a fire Your stove has been built with an air wash system that will help keep the glass clear when the firebox has reached a good operating temperature and ...

Page 19: ...ow lying house location such as in a valley tall buildings or structures surrounding your house and windy conditions can cause pool draft or down drafting c Cold Chimney Temperature Avoid cold chimney temperatures by burning a hot fire for the first fifteen to forty minutes being careful not to over fire If any part of the chimney or parts of the stove start to glow you are over firing the stove W...

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