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For technical questions, please call 1-888-866-5797.

Item 60567 

        

SAFET

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Op
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AINTENAN

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SETU
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Troubleshooting

problem

possible causes

Likely Solutions

Compressor does 

not start or restart

1.  Tank(s) already pressurized.
2.  Power cord not plugged in properly.
3.  Incorrect power supply.
4.  No power at outlet. 

5.  Thermal overload switch tripped. 

6.  Building power supply circuit tripped or 

blown fuse. 

 

7.  Cord wire size is too small or cord is too 

long to properly power compressor. 

8.  Compressor needs service.

1.  No problem.  Compressor will start when needed.
2.  Check that cord is plugged in securely.
3.  Check that circuit matches compressor requirements.
4.  Reset circuit breaker, or have outlet 

serviced by a qualified technician.

5.  Turn off Compressor and wait for it to cool down.   

Press Reset Button.  Resume operation.

6.  Reset circuit or replace fuse.  Check for low voltage 

conditions.  It may be necessary to disconnect 

other electrical appliances from the circuit or 

move the compressor to its own circuit.

7.  Use larger diameter or shorter extension cord or 

eliminate extension cord.  See Recommended Wire 

Gauge for Extension Cords in Safety section.

8.  Have unit inspected by a qualified technician.

Compressor builds 

pressure too slowly

1.  Incorrect power supply.
2.  Crankcase oil overfilled or oil too thick.
3.  Working environment too cold. 

4.  Safety valve leaking. 

 

5.  Loose fittings.

1.  Check that circuit matches compressor requirements.
2.  Drain oil and refill to proper level with recommended oil.
3.  Move compressor to a warmer location.   

Check that recommended oil is in crankcase.

4.  Listen for air leaking from valve.   

If leaking, replace with identical valve with same rating.   

DO NOT SEAL OR TAMpER WITH SAFETy VALVE.

5.  Reduce air pressure, then check all fittings with 

a soap solution for air leaks and tighten as needed.   

Do not overtighten.

Compressor not 

building enough 

air pressure

1.  Air filters need cleaning/replacing. 

2.  Check Valve needs service.
3.  Compressor not large enough for job. 

 

4.  Loose fittings. 

 

5.  Hose or hose connections too narrow.
6.  Crankcase oil too thick.  
7.  High altitude reducing air output.

1.  Check inlet and outlet filters.   

Clean and/or replace as needed.

2.  Have technician clean or replace, as needed.
3.  Check if accessory CFM is met by Compressor.  

If Compressor cannot supply enough air flow (CFM),  

you need a larger Compressor.

4.  Reduce air pressure, then check all fittings with 

a soap solution for air leaks and tighten as needed.   

Do not overtighten.

5.  Replace with wider hose and/or hose connections.
6.  Drain oil and refill to proper level with recommended oil.
7.  Higher altitudes require compressors 

with greater output.

Overheating

1.  Air filters need cleaning/replacing. 

2.  Crankcase oil too thin or incorrect type.
3.  Crankcase oil level too low.
4.  Unusually dusty environment. 

5.  Extension cord used.
6.  Unit not on level surface.

1.  Check inlet and outlet filters.   

Clean and/or replace as needed.

2.  Drain oil and refill to proper level with recommended oil.
3.  Add oil to proper level, check for leaks.
4.  Clean and/or replace filters more often or 

move unit to cleaner environment.

5.  Eliminate extension cord.
6.  Reposition unit on a level surface.

Compressor 

starts and stops 

excessively

1.  Loose fittings. 

 

2.  Compressor not large enough for job.

1.  Reduce air pressure, then check all fittings with a soap 

solution for air leaks and tighten as needed.   

Do not overtighten.

2.  Check if accessory CFM is met by Compressor.  

If Compressor doesn’t reach accessory 

CFM, you need a larger Compressor.

  Follow all safety precautions whenever diagnosing or servicing the compressor.   

Disconnect power supply before service.

Summary of Contents for 60567

Page 1: ... for future reference When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams withi...

Page 2: ...t symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could res...

Page 3: ... use this compressor while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating a compressor may result in serious personal injury b Use personal protective equipment Always wear ANSI approved eye protection during setup and use c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source or movin...

Page 4: ...r is greater 15 USE OF AN EXTENSION CORD IS NOT RECOMMENDED If you choose to use an extension cord use the following guidelines Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25 50 100 150 0 6 18 16 16 14 6 1 10 18 16 Do not use 10 1 12 16 16 Do not use 12 1 16 14 12 Do not use a Make sure your extension cord is in good cond...

Page 5: ... risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal 4 Check with a qualified electrician or service personnel if the grounding instructions are not completel...

Page 6: ...AFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch OFF and unplug the Air Compressor from its electrical outlet before assembling or making any adjustments to the compressor Note For additional information regarding the parts listed in t...

Page 7: ...ly as shown on Figure C on page 8 and Figure D on page 9 Consult your air tool s manual for needed accessories Checking the Oil 1 Check the oil level before operation Fill the Pump Crankcase with SAE 30W non detergent Air Compressor Oil IMPORTANT Running the Air Compressor with no oil or low oil will cause damage to the equipment and void the warranty 2 The oil level should be at the center of the...

Page 8: ...ir Hose Connects air to tool B Filter Prevents dirt and condensation from damaging tool or workpiece C Regulator Adjusts air pressure to tool D Lubricator optional For air tool lubrication E Coupler and Plug Provides quick connection and release F Leader Hose optional Increases coupler life G Air Cleaner Dryer optional Prevents water vapor from damaging workpiece H Air Adjusting Valve optional For...

Page 9: ...ibration reduction E Main Air Line 3 4 minimum recommended Distributes air to branch lines F Ball Valve To drain moisture from system G Branch Air Line 1 2 minimum recommended Brings air to point of use H Air Hose Connects air to tool I Filter Prevents dirt and condensation from damaging tool or workpiece J Regulator Adjusts air pressure to tool K Lubricator optional For air tool lubrication L Cou...

Page 10: ...ir bubbles are present at connections tighten connections Do not use the Air Compressor unless all connections are air tight the extra air leaking out will cause the compressor to operate too often increasing wear on the compressor Note As long as the Power Switch is ON the operation of the Air Compressor is automatic controlled by an internal pressure switch The Compressor will turn on automatica...

Page 11: ...ff before reaching its normal cutoff pressure a Shut off all tools b Wait until the Compressor cools down about 10 minutes c If the unit does not start up again on its own press the Reset Button to start the compressor d Resume operation 2 Possible causes of repeated automatic shut off of the compressor are a Using an extension cord that is too long or narrow b An air leak or open hose causing the...

Page 12: ... wipe external surfaces of the compressor with a clean cloth 3 WARNING If the supply cord of this compressor is damaged it must be replaced only by a qualified service technician Maintenance Schedule Following are general guidelines for maintenance checks of the Air Compressor Note The environment in which the compressor is used and the frequency of use can affect how often you will need to check ...

Page 13: ...on detergent Air Compressor Oil to the FULL level on the Oil Sight Glass 8 5 oz 6 Replace and tighten the Oil Breather Plug 7 Discard the old oil according to local state and federal regulations Draining Moisture from the Tank The Drain Valve is located under the Tank It must be used daily to release all trapped air and moisture from the Tank This will eliminate condensation which can cause tank c...

Page 14: ...TY VALVE 5 Reduce air pressure then check all fittings with a soap solution for air leaks and tighten as needed Do not overtighten Compressor not building enough air pressure 1 Air filters need cleaning replacing 2 Check Valve needs service 3 Compressor not large enough for job 4 Loose fittings 5 Hose or hose connections too narrow 6 Crankcase oil too thick 7 High altitude reducing air output 1 Ch...

Page 15: ...cate to less humid environment Safety Valve pops Safety valve needs service Pull on test ring of safety valve If it still pops replace Air leaks from pump or fittings Loose fittings Reduce air pressure then check all fittings with a soap solution for air leaks and tighten as needed Do not overtighten Air leaks from tank Defective or rusted tank Have tank replaced by a qualified technician Drain mo...

Page 16: ...g Ring Ø14 1 36 Screw M4x6 1 Part Description Qty 37 Ground Point Label 1 38 Washer M4 1 39 Capacitor Bracket 1 40 Rubber Ring 2 41 Shroud 1 42 Screw ST4 2x12 2 43 Washer M5 2 44 Bolt M6x18 4 45 Oil Fill Cap 1 46 Quick Coupler 1 47 Pressure Gauge Y40 1 48 Pressure Gauge Y50 1 49 Regulator 1 50 Connector NPT 1 4 X 30 1 51 Pressure Switch 1 52 Plug NPT 1 4 1 53 Power Cord 1 54 Terminal U 2 55 Termin...

Page 17: ...Page 17 For technical questions please call 1 888 866 5797 Item 60567 Safety Operation Maintenance Setup Assembly Diagram ...

Page 18: ...ANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS...

Page 19: ...states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof o...

Page 20: ...3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797 ...

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