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Item 38470
The Letter “D”
Two blanks are required for this letter:
•
12-1/2″ long
•
6″ long
1st Bend
2nd
3rd
4th
3″
1-1/4″
3″
1-1/4″
1.
Using long blank, mark off 3″ in from each side. Then measure in and mark off 1-1/4″ on each side.
2. Make a bend to 45°at the first chalk mark. Slide the stock to the second mark and bend to 45°.
3. Pull out the stock and insert the opposite end. Repeat step 2.
4. Make certain that both ends of the “D” are equal.
5.
Weld on the 6″ piece to form the spine of the letter.
The Letter “E”
Two blanks are required for this letter:
•
14-9/16″ long
•
2-1/2″ long
1st Bend
2nd
4-1/2″
4-1/2″
1.
Using the long blank, mark off 4-1/2″ in from each side.
2. Make a bend to 90° at the first chalk mark.
3. Take out the stock and insert the other end. Make a bend to 90° at the first chalk mark.
4. Make certain that the top and bottom of the “E” are parallel.
5.
Weld on the 2-1/2″ piece at the center of the E.
6. Smooth away any sharp edges using a grinder or sanding.
The Letter “F”
Two blanks are required for this letter:
•
10-1/2″”
•
2-1/2″
1st Bend
1.
Using the long blank, mark off 4-9/16″ in from one side.
2. Make a bend to 90° at the first chalk mark.
3.
Weld on the 2-1/2″ piece at the center of the F.
